中国电机工程学报2024,Vol.44Issue(15):6181-6198,中插29,19.DOI:10.13334/j.0258-8013.pcsee.230806
车用驱动电机扁线绕组关键问题研究综述
Overview of Key Issues of Flat Wire Winding of Traction Motor for Electric Vehicles
摘要
Abstract
Flat wire winding has emerged as a leading winding form for traction motors in electric vehicles(EVs)owing to its advantages such as high slot fill factor,good heat transfer performance,and low vibration and noise.However,as electric drive systems progress towards higher frequencies and voltages,flat wire winding encounters many challenges.This paper summarizes the status of flat wire winding from the aspects of structure,AC loss,thermal management,cooling,insulation and manufacturing technology.First,the topology and design principle are introduced,the mechanisms of AC loss are expounded,and the calculation model and suppression method are summarized.Subsequently,the heat distribution of flat wire winding motor is given,and different cooling schemes are compared.Furthermore,based on the research status of insulation problem,a high reliability design method for flat wire winding considering the effect of thermal and voltage stress coupling is proposed.Finally,the next generation of flat wire winding manufacturing technology including the potential integration of 3D printing is prospected,and concluded by outlining future development trends of flat wire winding.关键词
扁线绕组/交流损耗/冷却设计/绕组绝缘/3D打印/发展趋势Key words
flat wire winding/AC loss/cooling design/winding insulation/3D printing/development trends分类
交通工程引用本文复制引用
鞠孝伟,张凤阁,程远,刘光伟,崔淑梅..车用驱动电机扁线绕组关键问题研究综述[J].中国电机工程学报,2024,44(15):6181-6198,中插29,19.基金项目
国家自然科学基金重点国际合作研究项目(51920105011) (51920105011)
辽宁省自然科学基金项目(2021-YQ-09). Key International Cooperation of National Natural Science Foundation of China(51920105011) (2021-YQ-09)
Natural Science Foundation of Liaoning Province(2021-YQ-09). (2021-YQ-09)