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基于无监督学习的连铸铸坯缺陷检测方法

高琦 付皓宇 吴晓军 柴玮 米进周

重型机械Issue(3):32-40,9.
重型机械Issue(3):32-40,9.

基于无监督学习的连铸铸坯缺陷检测方法

Defect detection method for continuous casting billets based on unsupervised learning

高琦 1付皓宇 2吴晓军 2柴玮 2米进周1

作者信息

  • 1. 中国重型机械研究院股份公司,陕西 西安 710018
  • 2. 西安交通大学软件学院,陕西 西安 710049
  • 折叠

摘要

Abstract

During the continuous casting process,various surface and internal defects such as looseness,segregation,shrinkage,cracks,bubbles,and inclusions often occur in billets due to factors such as uneven temperature distribution and unstable flow velocity.These defects not only affect the appearance and performance of products but may also pose potential threats to the safety of engineering structures.To this issue,this paper proposes an unsupervised learning based defect detection method for continuous casting billets.This method utilizes image frequency domain processing technology and deep learning algorithms to learn the image features of normal samples of continuous casting billets,and automatically detects defects in the billet images through image reconstruction.Firstly,the frequency decoupling module is used to separate the billet image into low-frequency and high-frequency components.Then,a generator network set with a self supervised predictive convolutional attention module is used to reconstruct low-frequency and high-frequency images respectively.Finally,the original image and reconstructed image of the casting billet are determined through a discriminator network to judge if defects are present in the image of the billet.The test results show that the method can effectively detect defects in the billets with high accuracy and reliability,and provide strong support for improving the product quality and production efficiency.

关键词

连铸/铸坯缺陷检测/无监督学习/频域处理

Key words

continuous casting/billets defect detection/unsupervised learning/frequency domain processing

分类

矿业与冶金

引用本文复制引用

高琦,付皓宇,吴晓军,柴玮,米进周..基于无监督学习的连铸铸坯缺陷检测方法[J].重型机械,2024,(3):32-40,9.

基金项目

陕西省创新能力支撑计划项目(2024RS-CXTD-23) (2024RS-CXTD-23)

重型机械

1001-196X

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