电弧增材熔池流动特性和稳定性数值模拟OA北大核心CSTPCD
Numerical study on flow characteristics and stability of molten pool for wire and arc additive manufacturing
利用FLUENT软件和二次开发建立电弧增材熔池三维数值模型,探究熔池热状态和流动特性对熔池尺寸及其稳定性的影响.数值模拟结果表明,电弧增材是一个快热急冷的熔池非平衡凝固过程,电弧力和马兰戈尼效应对熔池流动影响较大,且熔池内部流态以环流为主.综合分析热输入和热耗散对熔池局域温度场和流场的影响,发现熔池热状态通过影响熔体粘度、各驱动力而改变熔池流态和流速,而熔池流动则影响熔池边界和热对流,因此二者的综合作用决定了熔池几何.层间冷却能够改善沉积时熔池热耗散条件,减小热积累的影响,但同时会降低成形效率.
In order to explore the influence of the thermal state and flow characteristics of the molten pool on the size and stability of the molten pool,a three-dimensional numerical model of the arc additive molten pool was established by using FLUENT software and secondary development.The numerical results show that the arc additive is a non-equilibrium solidification process with rapid heating and rapid cooling in the molten pool.The arc force and Marangoni effect have great influence on the flow in the molten pool,and the flow pattern in the molten pool is dominated by circulation.The effects of heat input and heat dissipation on the local temperature field and flow field in the molten pool are comprehensively analyzed.The hot state of molten pool changes the flow state and velocity of molten pool by affecting the melt viscosity and driving forces.The flow of molten pool affects the boundary of molten pool and thermal convection.Therefore,the combined effect of the two determines the molten pool geometry.The interlayer cooling can improve the heat dissipation condition of molten pool during deposition and reduce the effect of heat accumulation,but it will reduce the forming efficiency.
郑忆称;刘景城;林明皇;耿海滨
福州大学机械工程及自动化学院,福建 福州 350108厦门宏发信号电子有限公司,福建 厦门 361026
金属材料
熔池电弧增材热状态流动特性稳定性数值模型
molten poolwire and arc additive manufacturingthermal stateflow characteristicssta-bilitynumerical model
《福州大学学报(自然科学版)》 2024 (004)
445-453 / 9
国家自然科学青年基金资助项目(51805088);福建省自然科学基金资助项目(2021J01563)
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