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多盘连续可变工作间隙磁流变制动器仿真与验证

李东恒 王娜 Saiful Anuar Abu Bakar 宋万里

重庆大学学报2024,Vol.47Issue(8):26-38,13.
重庆大学学报2024,Vol.47Issue(8):26-38,13.DOI:10.11835/j.issn.1000.582X.2024.08.003

多盘连续可变工作间隙磁流变制动器仿真与验证

Simulation and verification of multi-disc continuous variable working gap magneto-rheological brake

李东恒 1王娜 2Saiful Anuar Abu Bakar 3宋万里2

作者信息

  • 1. 马来西亚理工大学汽车发展中心,马来西亚新山 81310||马来西亚理工大学机械工程学院,马来西亚新山 81310||柳州职业技术大学 机电工程学院,广西柳州 545006
  • 2. 东北大学机械工程与自动化学院,沈阳 110819
  • 3. 马来西亚理工大学汽车发展中心,马来西亚新山 81310||马来西亚理工大学机械工程学院,马来西亚新山 81310
  • 折叠

摘要

Abstract

This work proposes an innovative magnetorheological fluid (MR) brake design with a multi-disc structure and adjustable MR fluid working gap to enhance braking efficiency. Simulations of the three-dimensional static magnetic field,varying by electrical current and gap state,were carried out in ANSYS Workbench. Magnetic field distribution across the working gaps was analyzed and brake performance evaluation was complemented by test bench. Results indicate a relatively uniform magnetic vector distribution within the MR fluid working area,suggesting a well-conceived magnetic circuit design. While theoretical and experimental results generally align,discrepancies widen at higher currents. Braking torque surges from 0 A to 2.5 A,and then moderates from 2.5 A to 4.0 A,peaking at 146.4 N·m,which is a 25.80% increase over the non-gap change condition. Achieving a torque-to-volume ratio (TVR) of 48.81 kN·m/m3,the designed brake surpasses traditional MR brakes in compactness and torque adjustability. This design methodology and experimental findings offer valuable insights for advancing MR brake structural research.

关键词

磁流变液/楔形工作间隙/连续可变/制动性能

Key words

magnetorheological fluid/wedge-shaped working gap/continuous variable/braking performance

分类

交通工程

引用本文复制引用

李东恒,王娜,Saiful Anuar Abu Bakar,宋万里..多盘连续可变工作间隙磁流变制动器仿真与验证[J].重庆大学学报,2024,47(8):26-38,13.

基金项目

国家自然科学基金资助项目(52005085).Supported by National Natural Science Foundation of China(52005085). (52005085)

重庆大学学报

OA北大核心CSTPCD

1000-582X

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