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大直径厚壁液压支柱管纵向开裂原因分析

张国胜 赵健明 付强 邓鹏翔

钢管2024,Vol.53Issue(4):53-57,5.
钢管2024,Vol.53Issue(4):53-57,5.DOI:10.19938/j.steelpipe.1001-2311.2024.4.53.57

大直径厚壁液压支柱管纵向开裂原因分析

Analysis of Causes for Longitudinal Cracking of Large-sized Heavy-wall Hydraulic Prop Pipe

张国胜 1赵健明 1付强 1邓鹏翔1

作者信息

  • 1. 衡阳华菱钢管有限公司,湖南 衡阳 421001
  • 折叠

摘要

Abstract

According to the problem of the post-hot-rolling longitudinal over-length cracking of the large-sized heavy-wall S890 steel hydraulic prop pipe,relevant observation and inspections are conducted,and then the facts as follows are identified.The fracture is a transgranular cleavage brittle fracture,the microstructure is bainite,the strength,yield ratio and residual stress of the material are high,whereas its toughness is poor.The final analysis results show that because the bending of the tube is so serious,when being straightened,the violent swing of the bite end of the pipe leads to obvious plastic deformation,and occurrence of cracking,and furthermore due to the action of high residual stress and the low toughness of the material,the crack continues to expand,eventually resulting in the full-length crack failure of the tube.Accordingly,specific measures are taken to get the pipe body cracking stopped,including reducing cooling rate to get partial ferrite structure,and getting the pipe straightened after reducing its bending degree and residual stress.

关键词

热轧/液压支柱管/大直径/厚壁/开裂/贝氏体/矫直/残余应力

Key words

hot-rolling/hydraulic prop pipe/large-size/heavy wall/cracking/bainite/straightening/residual stress

引用本文复制引用

张国胜,赵健明,付强,邓鹏翔..大直径厚壁液压支柱管纵向开裂原因分析[J].钢管,2024,53(4):53-57,5.

钢管

1001-2311

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