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基于连续逐层添加的金属增材制造热-力耦合行为数值模拟研究

曹流 朱民富 李峻荣 张沁丹

铸造2024,Vol.73Issue(8):1065-1072,8.
铸造2024,Vol.73Issue(8):1065-1072,8.

基于连续逐层添加的金属增材制造热-力耦合行为数值模拟研究

Numerical Simulation of Thermal-Mechanical Coupling Behavior of Metal Additive Manufacturing Based on Continuous Layer-By-Layer Addition

曹流 1朱民富 1李峻荣 1张沁丹1

作者信息

  • 1. 广州大学机械与电气工程学院系统流变学研究所,广东广州 510006
  • 折叠

摘要

Abstract

Metal additive manufacturing(MAM)is one of the core technologies leading the third industrial technology revolution.However,the problems of deformation,cracking,and degradation of corrosion resistance caused by excessive residual stress are still one of the major bottlenecks hindering the MAM development.In this paper,a numerical simulation study on the MAM thermal-mechanical coupling behavior based on the continuous layer-by-layer addition was carried out with the help of the open-source multiphysics simulation platform Elmer.Among them,the continuous layer-by-layer addition was realized by controlling the activation state of the elements in real time based on the information of time and elements'positions,and the prediction of stress release was realized by artificially setting the Young's modulus of the substrate to a very small value.With regard to the effects of laser energy input and substrate preheating temperature on the MAM thermal-mechanical coupling behavior,it was found that with the gradual decrease of laser energy input or the gradual increase of substrate preheating temperature,the displacement of the component decreased gradually,and the residual stress level of the component was gradually weakened;compared with the laser energy input,the substrate preheating temperature had a greater effect on the MAM thermal-mechanical coupling behavior.

关键词

热-力耦合行为/金属增材制造/残余应力/变形/应力释放/数值模拟

Key words

thermal-mechanical coupling behavior/metal additive manufacturing/residual stress/displacement/stress release/numerical simulation

分类

矿业与冶金

引用本文复制引用

曹流,朱民富,李峻荣,张沁丹..基于连续逐层添加的金属增材制造热-力耦合行为数值模拟研究[J].铸造,2024,73(8):1065-1072,8.

基金项目

广州市科技计划市校(院)联合资助项目(SL2022A03J00959) (院)

广州市科技计划基础与应用基础研究项目(SL2022A04J01376). (SL2022A04J01376)

铸造

OACSTPCD

1001-4977

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