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主动悬架直线电机温升-电磁特性分析与优化设计OA北大核心CSTPCD

Thermal-electromagnetic analysis and optimization design of linear motor for active suspension

中文摘要英文摘要

为了提高主动悬架系统中直线电机的工作性能,以一种圆筒型永磁同步直线电机为研究对象,对其进行特性分析与结构优化.以某SUV为例,构建了其主动悬架系统的多体动力学模型,仿真确定了电机的总体设计指标与初始结构.采用有限元方法建立了考虑材料热属性变化的直线电机温升模型,分析了不同行驶车速下的温升分布及其对直线电机电磁特性的影响.结果发现:电机温升直接影响输出推力与绕组损耗,抑制温升有助于减小绕组损耗,但推力波动会随之上升.根据磁-热耦合特性分析结果,以空载定位力和绕组温升为优化目标,进行了参数敏感度分析,并采用响应面法对直线电机结构参数进行多目标优化.结果表明:优化后直线电机的空载定位力减小了7.5%,绕组损耗降低了17.5%,绕组温升降低了11.02%,电机工作性能显著提升.试制了永磁同步直线电机样机,并进行了台架测试,实验与仿真误差均在5%以内,验证了结构和优化方案的有效性.

To improve the performance of the linear motor in the active suspension system,this paper analyzes the characteristics of a cylindrical permanent magnet synchronous linear motor and optimizes its structure.First,a multi-body dynamics model is built for the active suspension system of an SUV,simulating and determining the overall design parameters and initial structural schemes of the motor.Second,a finite element method is employed to build a temperature rise model for the linear motor,considering material thermal property variations.The temperature rise distribution under different driving speeds is analyzed,along with its impact on the electromagnetic characteristics of the linear motor.Our results show the temperature rise directly affects motor thrust and winding losses.Lowering the temperature helps reduce winding losses but increases thrust fluctuation.Based on the magnetic-thermal coupling analysis,with unloaded positioning force and winding temperature rise as optimization objectives,a parameter sensitivity analysis is conducted.The response surface method is then employed to perform multi-objective optimization of the linear motor's structural parameters.The optimization results indicate the unloaded positioning force is down by 7.5%,the winding losses is down by 17.5%,the winding temperature rise is down by 11.02%,and there is a significant improvement in motor performance compared with the data before optimization.Finally,a prototype of the permanent magnet synchronous linear motor is produced for bench testing with experimental and simulation errors both within 5%,validating our simulation results.

汪若尘;曾昆阳;陈龙;丁仁凯;蔡英凤

江苏大学 汽车与交通工程学院,江苏 镇江 212013江苏大学 汽车工程研究院,江苏 镇江 212013

交通运输

主动悬架系统材料热属性温升分布空载定位力

active suspension systemthermal properties of materialstemperature rise distributionunloaded positioning force

《重庆理工大学学报》 2024 (015)

20-29 / 10

国家自然科学基金项目(51975253);江苏省自然科学基金项目(BK20210765);镇江市科技计划项目(CQ2022004)

10.3969/j.issn.1674-8425(z).2024.08.002

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