基于平衡电磁的管道裂纹内检测技术研究与应用OA北大核心CSTPCD
Research and application of internal crack detection technology in pipeline based on balanced electromagnetic technology
为解决管道裂纹在线检测评价的难题,基于平衡电磁检测的技术原理,建立管道表面电磁场和裂纹仿真计算模型,设计研制了 1 219 mm管道平衡电磁内检测系统,制作含裂纹标样管并开展了牵拉试验.仿真分析结果表明,管道裂纹引起的电磁场畸变会引起平衡电磁传感器中电压信号的幅值和相位变化,不同角度裂纹产生的信号相位规律不同.对于轴向裂纹,裂纹长度与电压信号峰谷间距正相关;对于环向裂纹,裂纹长度与检测到电压信号的探头数量和探头间距相关;感应电压信号幅值与裂纹角度、埋藏深度、裂纹深度等裂纹形态和位置相关,通过以上特征可以有效实现阈值内全角度裂纹的识别和量化.通过预制含裂纹标样管的牵拉试验和对比分析,验证了平衡电磁内检测系统在2 m/s的检测速度下有较好检测性能的结论,管体及环焊缝裂纹的检出率和量化精度基本满足预期性能指标要求,低速下阈值内裂纹检出率可达91.67%,可信度为90%的条件下,环焊缝裂纹长度量化精度在±10 mm以内、深度精度在±3 mm以内,研究结果可为管道环焊缝裂纹检测提供一个新的解决方案.
In order to solve the problem of online detection and evaluation of pipeline cracks,based on the technical principle of balanced electromagnetic detection,the simulation model of electromagnetic field and crack on pipeline surface was established,the balanced electromagnetic internal testing system for 1 219 pipeline was designed and developed,and the standard pipe sample with crack was fabricated and the pulling test was carried out.The simulation results show that the electromagnetic field distortion caused by pipeline crack will cause the amplitude and phase changes of the voltage signal in the balanced electromagnetic sensor,and the phase law of the signal generated by the crack at different angles is different.For the axial crack,the crack length is positively correlated with the peak-valley distance of voltage signal.For circumferential cracks,crack length is related to the number of probes that detect voltage signals and the probe spacing.The amplitude of induced voltage signal is related to the crack shape and location such as crack angle,burial depth and crack depth.All angle cracks within the threshold can be identified and quantified effectively through the above features.Through the pulling test and comparative analysis of the prefabricated crack-containing standard pipe,it is verified that the balanced electromagnetic internal detection system has good detection performance at the detection speed of 2 m/s.The crack detection rate and quantization accuracy of the pipe body and girth-weld cracks basically meet the expected performance requirements,and the crack detection rate within the lower threshold of low speed can reach 91.67%.Under the condition of 90%confidence,the quantization accuracy of girth weld crack length is less than±10 mm,and the depth accuracy is less than±3 mm.The research results can provide a new solution for pipeline girth weld crack detection.
田野;陈海艳;胡江锋;李坤;张杰;许小蓓
国家管网集团西部管道有限责任公司,乌鲁木齐 830010||新疆多介质管道安全输送重点实验室,乌鲁木齐 830010
机械工程
平衡电磁技术管道裂纹内检测牵拉试验
balanced electromagnetic technologypipe crackinternal detectionpulling test
《压力容器》 2024 (007)
63-70,78 / 9
国家管网集团西部管道公司科技开发项目"1219管道裂纹电磁内检测系统研制"(XG-JCGL-CX-KJXX-01-JL-03/202002)
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