乘用车流水槽多属性平衡设计OA北大核心CSTPCD
Multi-attribute balance design of vehicle cowl
文章提出了流水槽区域采用结构加强类产品(composite body solution,CBS)支架方法,将流水槽区域由于刚度不足引起的车内轰鸣噪声和行人保护成人头部得分进行平衡,既可降低车内轰鸣噪声,又能改善行人保护头部得分.将CBS支架材料基本参数、力学特性曲线与常见金属材料对比,得到CBS骨架材料具有低杨氏模量、低屈服强度特性;并根据材料应力应变力学特性曲线,识别出行人保护成人头部得分对材料线性段和非线性段敏感度,得到力学特性曲线屈服段对头部伤害更高的结论.基于三档全油门加速工况车内轰鸣噪声主要噪声传递函数(noise transfer function,NTF)贡献路径,采用拓扑优化方法得到初始CBS支架轮廓结构,根据模具成型需求将轮廓具体结构细化.对具体的CBS结构分别进行噪声和行人保护验证,结果显示:右悬置Z向激励到车内驾驶员外耳处响应噪声水平相比基础状态在70~80 Hz频段改善2 dB,在150~170 Hz频段改善约3 dB,行人保护相比基础状态得分提高1分,达到了噪声和行人保护平衡的目的,验证了此方法应用于解决车内轰鸣噪声和行人保护得分冲突的可行性,为后续车型开发中遇到此类问题提供了解决方案.
This paper proposes a composite body solution (CBS) bracket method to balance the interior rumbling noise caused by the cowl with the adult head score for pedestrian protection. This method not only improves the interior noise level but also enhances the head score for pedestrian protection. Firstly,a comparison of the basic parameters and mechanical properties of CBS scaffold material and common metal materials reveals that CBS scaffold material has the advantages of low Young's modulus and low yield strength. The sensitivity of adult head score for pedestrian protection to linear and nonlinear segments was distinguished according to the material's mechanical property curve,indicating that the yield section has a higher impact on head injury. Secondly,the topology optimization method is used to obtain the initial CBS contour structure based on the main noise transfer function (NTF) contribution path of the vehicle roar noise,and the specific structure of the contour is refined. Finally,noise and pedestrian protection are verified for specific CBS structures. The results show that compared to the basic state,the roar noise from the Z-direction excitation of the right suspension to the driver's external ear in the car is improved by 2 dB in 70 Hz to 80 Hz frequency band and about 3 dB in 150 Hz to 170 Hz frequency band,and the score for pedestrian protection is 1 points higher than the basic state. This method achieves a balance between noise reduction and pedestrian protection,verifying the feasibility of this method to resolve the conflict between noise and pedestrian safety.
卜坤权;周磊;毛杰;张亚楠;张奔;周昌水;姚再起
宁波吉利汽车研究开发有限公司,浙江宁波 315336宁波吉利汽车研究开发有限公司,浙江宁波 315336||浙江大学能源工程学系,杭州 310027
轰鸣噪声行人保护流水槽拓扑结构加强类产品(CBS)
booming noisepedestrian protectioncowltopologycomposite body solution (CBS)
《重庆大学学报》 2024 (009)
70-80 / 11
国家重点研发计划资助项目(2020YFB1709404).Supported by National Key R&D Program of China(2020YFB1709404).
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