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基于复合PWM的高速开关阀先导控制电液换向阀特性试验研究OA北大核心CSTPCD

Experimental study on characteristics of electro-hydraulic directional valve with high-speed on-off valve pilot control based on composite PWM

中文摘要英文摘要

针对传统液压支架换向阀存在流量控制不精准、压力冲击大等问题,提出一种高速开关阀先导式电液换向阀控制液压缸方案,搭建试验平台对方案中阀的特性进行了研究,对比了高速开关阀和常规电磁开关阀做先导级时电液换向阀的响应速度,由于高速开关阀滞后时间短,控制腔压力上升较快,故高速开关阀先导时电液换向阀响应速度快;提出脉宽调制(PWM)和脉频调制(PFM)的方法,控制电液换向阀主阀芯位移方法.结果表明,主阀芯稳态位移经历4个阶段且在一定占空比范围内可以呈现比例开启效果;在供液压力10 MPa下实现高速开关阀对主阀芯位移在全行程内的调节,复合PWM信号控制区间占空比为30%~65%,常规PWM信号控制区间占空比为35%~50%,复合PWM信号相较于常规PWM信号有着更宽的调节区间,更适合换向阀芯位移比例控制.研究结果可为液压支架控制阀的设计开发提供参考.

In order to address the problems of imprecise flow control&large pressure impact in traditional hydraulic support directional valves,a high-speed on/off valve-based electro-hydraulic directional valve control hydraulic cylinder scheme was proposed.A test platform was built to study the pilot valve characteristics,and compare the response speed of the electro-hydraulic directional valve when using high-speed&conventional electromagnetic on/off valves as pilot stages.Due to the short lag time of the high-speed on/off valve,the main valve control chamber pressure rises quickly,enabling faster response.Methods of pulse width modulation(PWM)&pulse frequency modulation(PFM)were proposed to control the displacement of the main valve core.Results show that the core's steady-state displacement undergoes four stages,exhibiting a proportional opening effect within a specific duty cycle range.The adjustment of the displacement of the main valve core can be achieved by the high-speed on/off valve throughout the stroke under 10 MPa liquid supply pressure,the control interval of composite PWM signals is 30%~65%duty cycle,whereas the control interval of conventional PWM signal is 35%~50%duty cycle.The composite PWM signals have wider adjustment interval compared with conventional PWM signals,which are more suitable for proportional control of directional valve core displacement.The results can provide reference for the design&development of hydraulic support control valves.

卢德来;李智源;王伟;廖瑶瑶;张敬阳

北京天玛智控科技股份有限公司,北京 100013太原理工大学 机械与运载工程学院,太原 030024

机械工程

高速开关阀电液换向阀脉宽调制信号位置控制

high speed on/off valveelectrohydraulic directional valvePWM signalposition control

《流体机械》 2024 (009)

16-22 / 7

国家自然科学基金项目(51905368);中国煤炭科工集团科技创新创业基金项目(2023-2-TD-ZD012);山西省基础研究计划项目(202303021211064)

10.3969/j.issn.1005-0329.2024.09.003

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