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基于改进光度立体的圆柱电池表面缺陷检测系统

胡锦超 吴静静

传感技术学报2024,Vol.37Issue(9):1525-1534,10.
传感技术学报2024,Vol.37Issue(9):1525-1534,10.DOI:10.3969/j.issn.1004-1699.2024.09.009

基于改进光度立体的圆柱电池表面缺陷检测系统

Surface Defect Detection System of Cylindrical Battery Based on Improved Photometric Stereo

胡锦超 1吴静静1

作者信息

  • 1. 江南大学机械工程学院,江苏 无锡 214122||江苏省食品先进制造装备技术重点实验室,江苏 无锡 214122
  • 折叠

摘要

Abstract

To solve the problem of low efficiency and low precision of manual detection of cylindrical battery appearance,a cylindrical battery surface defect detection system based on improved photometric stereo is designed.Firstly,aiming at the problem of small gray difference of defects such as scratches and bumps in the surface image of the battery under single light source illumination,a four-direc-tion light source illumination device is designed to improve the contrast of the defect image.Secondly,according to the characteristics of significant changes in the depth of weak defects,a three-dimensional shape reconstruction method based on improved photometric stereo is proposed to quickly reconstruct the depth image of the battery surface.Combined with the direction difference of depth information,a multi-channel image fusion algorithm is proposed to extract and fuse depth features and surface curvature features to enhance the con-trast of weak defects.Finally,a multi-level fusion model based on YOLOv5 network is designed to complete the defect detection.The ex-perimental results show that the detection accuracy of the detection system for battery surface defects can reach 99.8%,and the stability and real-time performance are good.It has good feasibility in actual industrial scenarios.

关键词

光度立体视觉/多通道图像融合/YOLOv5检测/圆柱电池/微弱缺陷

Key words

photometric stereo vision/multi-channel image fusion/yolov5 detection/cylindrical battery/weak defects

分类

信息技术与安全科学

引用本文复制引用

胡锦超,吴静静..基于改进光度立体的圆柱电池表面缺陷检测系统[J].传感技术学报,2024,37(9):1525-1534,10.

基金项目

国家自然科学基金项目(62072416,61873246) (62072416,61873246)

传感技术学报

OA北大核心CSTPCD

1004-1699

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