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基于改进光度立体的圆柱电池表面缺陷检测系统OA北大核心CSTPCD

Surface Defect Detection System of Cylindrical Battery Based on Improved Photometric Stereo

中文摘要英文摘要

为了解决圆柱电池外观人工检测效率低、精度低的问题,设计了一套基于改进光度立体的圆柱电池表面缺陷检测系统.首先针对单一光源照明下电池表面图像中划伤、凹凸等缺陷灰度差异微小的问题,通过设计一种四个方向光源照明装置,提高缺陷图像对比度;其次根据微弱缺陷深度变化显著的特点,提出基于改进光度立体的三维形貌重建方法,快速重建电池表面深度图像;并结合深度信息的方向差异性,提出多通道图像融合算法,提取和融合深度特征和表面曲率特征,增强微弱缺陷对比度;最后设计基于YOLOv5 网络的多级融合模型完成缺陷的检测.试验结果表明,所设计检测系统对于电池表面缺陷检测精度可达到 99.8%,稳定性和实时性良好,在实际工业场景中具有较好的可行性.

To solve the problem of low efficiency and low precision of manual detection of cylindrical battery appearance,a cylindrical battery surface defect detection system based on improved photometric stereo is designed.Firstly,aiming at the problem of small gray difference of defects such as scratches and bumps in the surface image of the battery under single light source illumination,a four-direc-tion light source illumination device is designed to improve the contrast of the defect image.Secondly,according to the characteristics of significant changes in the depth of weak defects,a three-dimensional shape reconstruction method based on improved photometric stereo is proposed to quickly reconstruct the depth image of the battery surface.Combined with the direction difference of depth information,a multi-channel image fusion algorithm is proposed to extract and fuse depth features and surface curvature features to enhance the con-trast of weak defects.Finally,a multi-level fusion model based on YOLOv5 network is designed to complete the defect detection.The ex-perimental results show that the detection accuracy of the detection system for battery surface defects can reach 99.8%,and the stability and real-time performance are good.It has good feasibility in actual industrial scenarios.

胡锦超;吴静静

江南大学机械工程学院,江苏 无锡 214122||江苏省食品先进制造装备技术重点实验室,江苏 无锡 214122

计算机与自动化

光度立体视觉多通道图像融合YOLOv5检测圆柱电池微弱缺陷

photometric stereo visionmulti-channel image fusionyolov5 detectioncylindrical batteryweak defects

《传感技术学报》 2024 (009)

1525-1534 / 10

国家自然科学基金项目(62072416,61873246)

10.3969/j.issn.1004-1699.2024.09.009

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