国产煅烧氧化铝粉体改性和自发凝固成型OA北大核心CSTPCD
Modification and Spontaneous Coagulation Casting of Domestic Calcined Alumina Powder
Al2O3陶瓷具有机械性能优异、耐酸碱腐蚀和性价比高等优点,是广泛应用的结构陶瓷.国产煅烧Al2O3粉体存在团聚严重和钠钾杂质含量高等问题,导致国内高品质Al2O3陶瓷制备严重依赖进口粉体.本工作首先采用球磨的方式对国内某公司Al2O3粉体进行解团聚,粉体的中位粒径D50从1.88μm降低到0.90 μm;之后,通过水洗降低粉体中杂质含量,Na含量从140×10-6降低到60×10-6,接近国外同级别粉体水平;最后,以MgO和MgAl2O4为烧结助剂,采用自发凝固成型制备Al2O3陶瓷素坯.发现MgO引起浆料黏度增大,而MgAl2O4不影响浆料黏度,并且两者都能降低烧结温度和抑制晶粒异常长大,平均晶粒尺寸从41.10 μm降低到10.64 μm,提升了 Al2O3陶瓷的力学性能.通过解团聚和除杂处理,国产Al2O3粉体能够达到与同级别性能最好的日本住友Al2O3粉体相当水平.
Al2O3 ceramics are the most widely used structural ceramics because of excellent mechanical properties,acid and alkali corrosion resistance and high quality-price-ratio.Due to serious agglomeration and high content of sodium and potassium impurities in domestic calcined Al2O3 powder,the preparation of Al2O3 ceramics with high performance relies heavily on imported powder.In this work,the Al2O3 powder produced by a domestic company was firstly disaggregated using ball milling,and the median particle size D50 of the powder was reduced from 1.88 μm to 0.90 μm.Afterwards,the impurity content in the powder was reduced by washing with water,and the Na content was reduced from 140×10-6 to 60 × 10-6,which was close to the level of the same grade powder abroad.Finally,Al2O3 ceramic green bodies were prepared by spontaneous coagulation casting using MgO and MgAl2O4 as sintering aids.It is found that the addition of MgO increases the slurry viscosity,while MgAl2O4 does not affect that,and both can effectively reduce the sintering temperature and inhibit the grain growth.And the average grain size is reduced from 41.10 μm to 10.64 μm,which improves the mechanical properties of Al2O3 ceramics.Through disaggregation and purification,the domestic Al2O3 powder can reach the same level as the Japanese Sumitomo Al2O3 powder with the best performance in the same grade.
廖丽璇;刘文龙;吉浩浩;毛君妍;章健;毛小建;王士维
中国科学院上海硅酸盐研究所高性能陶瓷和超微结构国家重点实验室,上海 200050||中国科学院大学材料科学与光电研究中心,北京 100049中国科学院上海硅酸盐研究所高性能陶瓷和超微结构国家重点实验室,上海 200050
化学工程
国产氧化铝粉体烧结助剂自发凝固成型杂质团聚力学性能
domestic Al2O3 powdersintering aidspontaneous coagulation castingimpurityagglomerationmechanical property
《硅酸盐通报》 2024 (010)
3798-3806 / 9
国家自然科学基金区域创新发展联合基金(北京)项目(U23A6014)
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