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管道内局部焊瘤对风送内挤涂工艺的影响及改进措施

王鹏 何小鹏 王小鹏 陈静 王玺程 刘瑞凡 汲江涛 王雷

焊管2024,Vol.47Issue(11):58-63,68,7.
焊管2024,Vol.47Issue(11):58-63,68,7.DOI:10.19291/j.cnki.1001-3938.2024.11.009

管道内局部焊瘤对风送内挤涂工艺的影响及改进措施

Influence and Improvement Measures of Partial Welding Overlap inside Pipeline on Extrusion Coating Process of Pneumatic Conveying

王鹏 1何小鹏 2王小鹏 2陈静 3王玺程 2刘瑞凡 4汲江涛 5王雷6

作者信息

  • 1. 长庆油田第十一采油厂,甘肃 庆阳 745100
  • 2. 长庆油田第七采油厂,甘肃 庆阳 745708
  • 3. 长庆油田第二采油厂庆阳档案中心,甘肃 庆阳 745100
  • 4. 陕西煤业新型能源科技股份有限公司,西安 710199
  • 5. 中铁第一勘查设计院集团有限公司,西安 710043
  • 6. 西安石油大学材料科学与工程学院,西安 710065
  • 折叠

摘要

Abstract

In order to study the influence of welding overlap inside the pipeline on the extrusion coating process of pneumatic conveying,a single 10 m long seamless pipe was welded to form a transportation pipeline by the argon arc welding,the welds at different welding overlap in the pipeline were coated by the extrusion coating process of the pneumatic conveying,and the uniformity,the coating effect and the coating quality of the coating layer were studied,so as to determine a suitable coating scheme to improve the corrosion resistance of the pipe body.The results show that the height of the welding overlap is very important to the anticorrosion effect of the extrusion coating process of the pneumatic conveying.When the height of the welding overlap is less than 2 mm,the extrusion coating effect can be uniform and the anticorrosion effect can be obtained.The wetting angle of the internal anticorrosive material is 35°and the viscosity is 4 500 mPa·s,which can effectively improve the coating effect and quality of the weld with uneven structure.When the extrusion coating speed is 2~3 m/s,the coating effect of pipe surface and weld is more smooth and uniform.The reduction of the viscosity and contact angle of the coating can also improve the fluidity and wettability of the coating at the weld,thus promoting the uniform spread of the coating,reducing air foam and pinholes,improving the density and adhesion of the coating,and improving the coating effect.

关键词

风送内挤涂/管道内防腐/焊瘤高度/焊缝涂覆效果/挤涂速度

Key words

extrusion coating process of pneumatic conveying/pipeline internal coating/height of welding overlap/coating effect of the weld/extrusion coating speed

分类

矿业与冶金

引用本文复制引用

王鹏,何小鹏,王小鹏,陈静,王玺程,刘瑞凡,汲江涛,王雷..管道内局部焊瘤对风送内挤涂工艺的影响及改进措施[J].焊管,2024,47(11):58-63,68,7.

基金项目

国家自然科学基金"CrCoNi中熵合金梯度孪晶结构多角度作用下止裂增韧原理与设计"(项目编号12102340) (项目编号12102340)

陕西高校青年创新团队建设(陕教函2023-997-29) (陕教函2023-997-29)

西安石油大学青年科研创新团队(批准号:2019QNKYCXTD14) (批准号:2019QNKYCXTD14)

清华大学高端装备界面科学与技术全国重点实验室开放基金"TC4钛合金跨尺度晶粒结构设计与耐磨增韧原理"(项目编号SKLTKF22B10). (项目编号SKLTKF22B10)

焊管

1001-3938

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