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基于数据驱动的液压马达预测性维护研究

刘强 朱建新 崔瑜源

工程设计学报2024,Vol.31Issue(6):793-800,8.
工程设计学报2024,Vol.31Issue(6):793-800,8.DOI:10.3785/j.issn.1006-754X.2024.14.02

基于数据驱动的液压马达预测性维护研究

Data-driven predictive maintenance research on hydraulic motor

刘强 1朱建新 2崔瑜源3

作者信息

  • 1. 长沙职业技术学院 智能制造工程学院,湖南 长沙 410100||山河智能装备股份有限公司国家级企业技术中心,湖南 长沙 410100
  • 2. 中南大学 高性能复杂制造国家重点实验室,湖南 长沙 410100||长沙市特种工程装备工业技术研究院有限公司,湖南 长沙 410100
  • 3. 中南大学 高性能复杂制造国家重点实验室,湖南 长沙 410100
  • 折叠

摘要

Abstract

Predictive maintenance is one of the typical applications of digital twin,and data-driven is the main way to realize predictive maintenance.Aiming at the problems of difficult fault feature extraction and large deviation of prediction results in predictive maintenance,a predictive maintenance model building method based on the combination of VMD(variational mode decomposition)algorithm and HHT(Hilbert-Huang transform)algorithm was proposed.The time-domain features of the vibration signal were extracted by VMD+HHT algorithm,the data dimension was reduced by combining deep sparse auto-encoder(DSAE),support vector data description(SVDD)algorithm was used to form a health index curve,and a predictive maintenance model was established based on long short-term memory(LSTM)algorithm.The method was applied to the predictive maintenance of a hydraulic motor of a rotary drilling rig.The vibration signal of the motor housing was extracted,the predictive maintenance model of the hydraulic motor was constructed,and the validity and accuracy of the method were verified by test.The test results showed that adopting the predictive maintenance model based on DSAE+SVDD+LSTM algorithm could avoid the problems of mode aliasing and endpoint effect,the prediction accuracy could reach more than 90%,and the model had practical value.The research results can provide important reference for the construction of hydraulic component digital twin predictive maintenance application scenarios.

关键词

数据驱动/液压马达/预测性维护

Key words

data-driven/hydraulic motor/predictive maintenance

分类

机械制造

引用本文复制引用

刘强,朱建新,崔瑜源..基于数据驱动的液压马达预测性维护研究[J].工程设计学报,2024,31(6):793-800,8.

基金项目

湖南省十大科技攻关项目(2021GK1150) (2021GK1150)

湖南省自然科学基金资助项目(2024JJ8044) (2024JJ8044)

工程设计学报

OA北大核心CSTPCD

1006-754X

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