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3WSH-500型喷雾机喷杆高度调控系统设计与试验OA北大核心

Design and Test of Spray Boom Height Control System for 3WSH-500 Boom Sprayer

中文摘要英文摘要

针对地面起伏造成喷雾机喷杆高度波动的问题,以永佳 3WSH-500 型喷雾机为试验平台,电动推杆为喷杆高度调节驱动部件,采用滞环控制原理,设计了基于超声探测的喷杆高度调控系统.首先,对 3 种路面(水泥地路面、田间未耕路面和田间翻耕路面)下超声波传感器反馈电流信号与喷杆高度的探测曲线进行标定试验,获得 3 种路面喷杆高度监测曲线.其次,开展喷杆高度调节静态试验,通过改变喷杆高度,获得了静态调节下喷杆高度调节响应曲线,确定静态最优滞环值为 10 mm.开展了 3 种路面下不同车速对喷杆高度调节的性能试验及性能对照试验,根据喷杆高度趋于稳态时的振颤范围,确定动态最优滞环值为 50 mm,喷杆高度设定为 1 000 mm,车速为 2.5、5.0、6.0、8.0 km/h.试验结果表明:车速对系统喷杆高度的调控性能影响较小,而地面起伏对系统喷杆高度调控稳定性具有显著影响,以动态性能对照试验作为对照组,田间未耕地路面的控制合格率由83%~95%提升至93%~97%,在地形波动较大的田间翻耕路面,喷杆高度控制合格率由 2%~16%提升至 72%~87%.该研究可为喷杆高度调控性能提升提供技术参考.

Aiming at the problem of the fluctuation of the boom height of the self-propelled high-clearance sprayer caused by the fluctuation of the ground,this paper taked Yongjia 3WSH-500 high-clearance sprayer as the test plat-form,used the electric push rod as the boom height adjustment drive component,and adopted the hysteresis control princi-ple.A boom height control system based on ultrasonic detection was designed.Firstly,the calibration test of the feedback current signal of the ultrasonic sensor and the detection curve of the boom height under three kinds of pavements(cement pavement,field uncultivated pavement and field plowing pavement)was carried out to obtain the boom height monitoring curves of three kinds of pavements.Secondly,the static test of boom height adjustment was carried out.By changing the boom height,the response curve of boom height adjustment under static adjustment was obtained,and the static optimal hysteresis value was determined to be 10 mm.The performance test and performance control test of the sprayer speed on the height adjustment of the boom under three kinds of road surfaces were carried out.According to the vibration range when the boom height tends to be stable,the dynamic optimal hysteresis value was determined to be 50 mm,and the boom height was set to be 1 000 mm.When the speed was 2.5 km/h,5.0 km/h,6.0 km/h and 8.0 km/h,the test results showed that the speed had little effect on the control performance of the system boom height,while the ground fluctuation had a significant effect on the stability of the system boom height control.The dynamic performance control test was used as the control group.The control qualification rate of uncultivated pavement in the field increased from 83%-95%to 93%-97%.In the field ploughing pavement with large terrain fluctuation,the control qualification rate of boom height increased from 2%-16%to 72%-87%.This study can provide technical reference for improving the performance of boom height control.

吴建国;杨硕;李成前;翟长远

新疆农业大学 机电工程学院,乌鲁木齐 830000||北京市农林科学院智能装备技术研究中心,北京 100097北京市农林科学院信息技术研究中心,北京 100097||北京市农林科学院智能装备技术研究中心,北京 100097北京市农林科学院智能装备技术研究中心,北京 100097新疆农业大学 机电工程学院,乌鲁木齐 830000||北京市农林科学院信息技术研究中心,北京 100097||北京市农林科学院智能装备技术研究中心,北京 100097

植物保护学

喷杆喷雾机喷杆高度调控地面起伏超声探测

boom sprayerspray boom height controluneven groundultrasonic detection

《农机化研究》 2025 (003)

121-129 / 9

国家自然科学基金项目(32201661);北京市农林科学院青年科研基金项目(QNJJ202210);北京市农林科学院智能装备技术研究中心开放课题(KFZN2021W001)

10.13427/j.issn.1003-188X.2025.03.019

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