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火电厂超厚壁大口径集箱中间段更换的焊接技术与工艺优化

张小锋 吕品正 魏佳贵 雷兵兵 马兆鹏

模具技术Issue(6):36-42,7.
模具技术Issue(6):36-42,7.

火电厂超厚壁大口径集箱中间段更换的焊接技术与工艺优化

Welding technology and process optimization for the replacement of intermediate sections of ultra-thick wall Large-diameter headers in thermal power plants

张小锋 1吕品正 1魏佳贵 1雷兵兵 1马兆鹏1

作者信息

  • 1. 陕西能源电力运营有限公司,陕西 西安 710016
  • 折叠

摘要

Abstract

This study explores the optimization of welding processes for replacing the middle section of ultra-thick wall large-diameter headers in thermal power plants.Using a neural network-based optimization approach,detailed adjustments and optimizations were made to the welding parameters,welding sequence,and real-time monitoring feedback system.Through comparative experiments with traditional welding processes,the results show that the optimized process exhibits significant advantages in welding quality,weld performance,and work efficiency.Specifically,the quality of welded joints under the optimized process has been significantly improved,with a substantial reduction in internal weld defects and enhanced mechanical properties.Additionally,the welding cycle has been shortened,and material utilization has improved.Furthermore,the optimized process effectively reduces the heat-affected zone,controls welding deformation,and lowers residual stress.Overall,the optimization method adopted in this study significantly improves the welding process for replacing the middle section of ultra-thick wall large-diameter headers in thermal power plants,providing solid technical support for equipment maintenance in the power industry.

关键词

火电厂/超厚壁大口径集箱/焊接技术/工艺优化/神经网络

Key words

thermal power plant/ultra-thick wall large-diameter header/welding technology/process optimization/neural network

分类

矿业与冶金

引用本文复制引用

张小锋,吕品正,魏佳贵,雷兵兵,马兆鹏..火电厂超厚壁大口径集箱中间段更换的焊接技术与工艺优化[J].模具技术,2024,(6):36-42,7.

模具技术

OACSTPCD

1001-4934

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