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小直径导管焊缝X射线柔性检测技术与应用

黄欣磊 雷征 赵本勇 马涛 王永红 刘国增 闫明巍

火箭推进2024,Vol.50Issue(6):135-142,8.
火箭推进2024,Vol.50Issue(6):135-142,8.DOI:10.3969/j.issn.1672-9374.2024.06.012

小直径导管焊缝X射线柔性检测技术与应用

X-ray flexible detection technology for small-diameter pipe welds and its application

黄欣磊 1雷征 2赵本勇 1马涛 1王永红 1刘国增 1闫明巍1

作者信息

  • 1. 西安航天发动机有限公司,陕西 西安 710100
  • 2. 西安航天动力研究所,陕西 西安 710100
  • 折叠

摘要

Abstract

Aiming at the characteristics of spatial irregular structures for small-diameter pipe in liquid rocket engines,a flexible X-ray detection system for pipe weld was developed independently,which overcame the problem of visual recognition of complex structures,achieved automatic detection of over 500 types of engine pipes and solved the long-standing problem of difficult radiographic arrangement of pipes.The detection system can recognize,calibrate,and coordinate various pipe products automatically,and switch the gripping fixture and detection parameters adaptively according to the characteristics and specifications of different pipes.By combining robot path planning with radiographic pose programming control,the detection consistency reaches 100%.Some work was carried out to study the digital radiographic testing process by using this detection system.Good image resolution and detection sensitivity were obtained.The image quality is better than the standard requirements.Compared to the X-ray film photography,the detection time of a single pipe is shortened to 90 s,personnel labor intensity is reduced significantly,and the efficiency is increased by more than 5 times.

关键词

小直径导管/焊缝/X射线/自动化检测/数字成像/火箭发动机

Key words

small-diameter pipe/weld/X-ray/automatic detection/digital imaging/rocket engine

分类

矿业与冶金

引用本文复制引用

黄欣磊,雷征,赵本勇,马涛,王永红,刘国增,闫明巍..小直径导管焊缝X射线柔性检测技术与应用[J].火箭推进,2024,50(6):135-142,8.

基金项目

航天科技集团第六研究院共性基础研究项目(2022Tm GJ5001-M) (2022Tm GJ5001-M)

火箭推进

OA北大核心CSTPCD

1672-9374

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