基于微射线切向扫描的流体诱导腐蚀异常在线监测OA北大核心CSTPCD
Research on online monitoring of flow-induced corrosion abnormality based on micro-ray tangential scanning
由于石油石化装备选材不断优化,由流体流速和流态变化所导致的流体腐蚀问题日益突出,尤以段塞流和环雾状流所引发的腐蚀泄漏风险最大,为此提出了一种微射线切向流态监测方法用于实现在线监测流体诱导腐蚀异常风险.该方法利用不同物质边界层处的V形特征信号及其右侧的信号曲线斜率变化来识别管道内部介质的密度变化,对于密度周期性变化的信号判断为段塞流,而密度信号在管道内壁附近降低到一个恒定值则判断为环雾状流.该方法由于采用切向测量方法,对于石化管道,理论灵敏度提高5~10倍,进而在保持同等灵敏度的前提下,将射线源的剂量降低到1/1000,安全距离从工业CT的10m降低到1m以内,从而满足石化工业在线监测系统的使用需求.
With the improvement of material selection in oil and petrochemical equipment,corrosion caused by mismatches between materials and the environment is increasingly under control.However,corrosion induced by changes in fluid velocity and flow regimes has become more serious,especially the risk of corrosion leakage caused by slug flow and annular mist flow.In this paper,a micro-beam tangential flow monitoring method is proposed for the online detection of such corrosion.This method utilizes the V-shaped signals at the interface of different materials to identify material boundaries.It can also detect density variations within the medium through slope changes in the signal curve at the ridge of the boundary layer.For slug flows,the slope of the signal curve exhibits periodic variations,while for annular-mist flows,the density signal decreases to a constant value near the inner wall of the pipes.Based on these characteristics,slug and annular-mist flows can be identified.This method increases the theoretical sensitivity by 5 to 10 times for petrochemical pipelines due to the tangential measurement method,which in turn reduces the dose of the radiation source by 1 000 times and the safety distance from 10 m to less than 1 m for industrial CT while maintaining the same sensitivity,thus meeting the requirements for the use of online monitoring systems in the petrochemical industry.
路笃辉;刘建良;王目凯;丛广佩;李兵;徐业银
中国特种设备检测研究院,北京 100029西安交通大学,西安 710049中国特种设备检测研究院,北京 100029华北科技学院,河北 廊坊 065201中国特种设备检测研究院,北京 100029西安交通大学,西安 710049
机械工程
腐蚀在线监测微射线流态监测
corrosiononline monitoringmicro-ray flow monitoring
《压力容器》 2024 (11)
49-56,73,9
青海省重点研发与转化计划项目(2023-QY-215)"科创甬江2035"关键技术突破计划项目(2024Z256)
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