华南农业大学学报2025,Vol.46Issue(2):246-255,10.DOI:10.7671/j.issn.1001-411X.202403027
山地果茶园单轨运输机摆臂式装卸结构设计与优化
Design and optimization of swing arm loading and unloading structure of monorail conveyor for hilly orchard and tea garden
摘要
Abstract
[Objective]To solve the problem of single function of existing transportation machinery for hilly orchard and tea garden,and traditional lifting and handling equipment being difficult to apply and mainly relying on high intensity manpower,a swing arm loading and unloading structure for monorail conveyor is designed and optimized to meet the loading and unloading needs in hilly orchard and tea garden.[Method]Based on the basic parameters of the electric monorail conveyor in hilly orchard and tea garden,a swing arm loading and unloading scheme was designed with the maximum loading and unloading height of 700 mm and the maximum loading and unloading mass of 200 kg.The motion and force of traditional swing arm loading and unloading structure were analysed,and a rope lifting arm linkage loading and unloading structure was designed through ADAMS parameterized modelling and optimization.Non-dominated sorting genetic algorithms Ⅱ(NSGA-Ⅱ)was used for multi-objective optimization of the structural dimension.The dynamic simulation,prototype making,as well as load and swing test of rope linked loading and unloading structure were conducted.[Result]The ADAMS parameterized modelling and optimization increased the loading and unloading range and reduced the required hydraulic cylinder driving tension for work.The maximum driving force decreased by 12.0%compared with the traditional swing arm loading and unloading structure.The theoretical maximum driving force was 5697 N and the maximum pulling force was 9 206 N after multi-objective optimization.Compared with the traditional swing arm loading and unloading structure,the theoretical maximum driving force reduced by 41.2%,the maximum pulling force reduced by 10.3%and the change rate of the maximum pulling force reduced by 53.0%,which could avoid the sudden change of oil cylinder load and make the load change curve smoother.The results of simulation and prototype tests showed the progressiveness and feasibility of the rope linkage handling structure.[Conclusion]The designed and optimized swing arm loading and unloading structure can meet the loading and unloading needs of monorail conveyor in hilly orchard and tea garden,and can be applied and promoted in production practice of hilly and mountainous areas.关键词
果园/茶园/单轨运输机/摆臂式装卸/多目标结构优化/动力学仿真Key words
Orchard/Tea garden/Monorail conveyor/Swing arm loading and unloading/Multi-objective structure optimization/Dynamics simulation分类
农业科技引用本文复制引用
孙顺利,汤维,罗远强,韩重阳,王锴,叶靖锋,吴伟斌..山地果茶园单轨运输机摆臂式装卸结构设计与优化[J].华南农业大学学报,2025,46(2):246-255,10.基金项目
"十四五"广东省农业科技创新十大主攻方向"揭榜挂帅"项目(2022SDZG03) (2022SDZG03)
广东省(深圳)数智农服产业园建设项目(FNXM012022020-1-03) (深圳)