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新型长心轨转换凸缘跟端模具设计及模锻模拟

李向前

金属加工(热加工)Issue(3):138-143,6.
金属加工(热加工)Issue(3):138-143,6.

新型长心轨转换凸缘跟端模具设计及模锻模拟

Design and die forging simulation of new long core rail transfer flange heel end die

李向前1

作者信息

  • 1. 铁科(北京)轨道装备技术有限公司 北京 102202
  • 折叠

摘要

Abstract

The long-core rail transfer flange heel end die forging die is slip-die forging die,and the forging die is multi-piece assembled,which has many shortcomings such as low yield and cumbersome process steps.Therefore,a new structure form of long-core rail transfer flange die forging die is designed in this paper to improve forging efficiency and finished product quality.Process analysis and reasonable mold cavity design were carried out based on the finished size of the heel end of the long core rail conversion flange,and 3-station mold model was constructed with 3D modeling software,processing deformation plan was formulated,material model was established,and simulation software(Deform-3D)was then used for simulation.The flow law of metal and the change of die load at each station during die forging of long core rail transfer flange heel end were tested,and the feasibility of designing a new type die of long core rail transfer flange heel end was finally confirmed.

关键词

转换凸缘/模具设计/模锻模拟/锻造变形

Key words

transition flange/mold design/die forging simulation/deformation of forging

引用本文复制引用

李向前..新型长心轨转换凸缘跟端模具设计及模锻模拟[J].金属加工(热加工),2025,(3):138-143,6.

金属加工(热加工)

1674-165X

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