棉纺织技术2025,Vol.53Issue(3):1-5,5.
基于数字孪生的纺纱车间可视化管控系统开发及应用
Development and application of visual control system for spinning workshop based on digital twin
摘要
Abstract
Aiming at the problems of lower visualization of the production process in the spinning workshop and workshop control relying on on-site manual inspection,a visual control system of spinning workshop based on digital twin was developed.Firstly,according to the control requirements of yarn spinning workshop,the system architecture of the spinning workshop digital twin system of the was constructed,which covered the physical layer,data layer,model layer and service layer.Secondly,in order to improve the modeling efficiency,the scene tree method was used to realize the rapid construction of the production factor model in the workshop.Thirdly,the data-driven technology was deeply studied to realize the real-time acquisition of multi-source,multi-dimensional and multi-layer data of the workshop,then the data mapping association of the visual control system was completed.Finally,for one spinning workshop,the visual control system of the spinning workshop was developed,and the visual control of the spinning workshop data display and workshop roaming and so on were realized.The application of the system showed that the management efficiency of the spinning workshop was significantly improved,the machine production efficiency was increased by two percentage points to four percentage points,the tour time was reduced by 20%,and the equipment failure response time was shortened by 15%.It is considered that the control level of spinning production can be significantly improved by the visual control system of spinning workshop based on digital twin technology.关键词
数字孪生系统/虚拟模型构建/纺织生产/可视化管控/数据映射Key words
digital twin system/virtual model construction/textile production/visual control/data mapping分类
轻工业引用本文复制引用
张保威,焦帅帅,江豪..基于数字孪生的纺纱车间可视化管控系统开发及应用[J].棉纺织技术,2025,53(3):1-5,5.基金项目
河南省科技厅科技攻关项目(232102220024) (232102220024)