华南理工大学学报（自然科学版）2025，Vol.53Issue(3)：68-79,12.DOI:10.12141/j.issn.1000-565X.240327
四向穿梭式立体库货架布局及设备配置策略
Shelf Layout and Equipment Configuration Strategy of Four-Way Shuttle Stereoscopic Warehouse
摘要
Abstract
Four-way Shuttle Automated Storage and Retrieval System(FWS-AS/RS)is a storage form widely used in industries such as e-commerce,pharmaceuticals,and food in recent years.It has the characteristics of flexible system configuration,high storage density,high efficiency,and high automation.To efficiently design the shelves layout and equipment configuration of FWS-AS/RS,this paper firstly considered the possibility of arranging shelf rows,columns,and layers under different storage scales and discussed the impact of changes in horizontal aisle lay-out position and quantity as well as different shelf depths on operational efficiency.Then,taking the different con-figurations of shuttle cars and lifts as well as the different placement positions of lifts and input/output(I/O)ports as variables,it established the motion models of shuttle cars and lifts considering acceleration,deceleration,no-load,load energy consumption,and energy recovery during braking;it used the total cost,transport distance,energy con-sumption,and space utilization rate as evaluation indicators.Through simulation experiments,regular design strate-gies were obtained for constructing four-way shuttle style stereoscopic warehouse shelves,including row,column,layer,depth,tunnel position,number and position of I/O ports,the ratio of four-way shuttle cars(FWS)to lifts,and the relationship between lifts and longitudinal tunnels.Finally,taking a storage capacity of 5 000 as an example,the study applied these strategies to design simulation.The simulation results show that the three optimization schemes reduced the transport distance,energy consumption,total cost,and floor area by an average of 43.30%,57.69%,11.17%,and 8.60%,while increasing the space utilization rate by an average of 5.66%,thus verifying the correctness of the design strategy.The design strategy can provide reference for the construction and operation of such stereoscopic warehouses.关键词
立体仓库/四向穿梭车/货架布局/设备配置Key words
stereoscopic warehouse/four-way shuttle/shelf layout/equipment configuration分类
信息技术与安全科学引用本文复制引用
李建国,宫新成..四向穿梭式立体库货架布局及设备配置策略[J].华南理工大学学报（自然科学版）,2025,53(3):68-79,12.基金项目
教育部供需对接就业育人项目(20230106827) （20230106827）
甘肃省自然科学基金项目(20JR5RA396) （20JR5RA396）
中国高校产学研创新基金蓝点分布式智能计算项目(2021LDA07002) （2021LDA07002）
甘肃省教育厅2023年高等学校创新创业教育示范课程(202306) Supported by the Ministry of Education Supply and Demand Matching Employment Education Project(20230106827),the Natural Science Foundation of Gansu Province(20JR5RA396),the Blue Dot Distributed Intelligent Computing Project of China University Innovation Fund(2021LDA07002)and the Gansu Provincial Education Department 2023 Innovation and Entrepreneurship Education Model Course for Colleges and Universities(202306) （202306）
