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基于MES的数字化门扇生产系统设计及其应用

韩本浩 吴智慧 冯鑫浩 张小平 徐峰

木材科学与技术2025,Vol.39Issue(1):71-79,9.
木材科学与技术2025,Vol.39Issue(1):71-79,9.DOI:10.12326/j.2096-9694.2024108

基于MES的数字化门扇生产系统设计及其应用

Digital Production System Design of Door Leaf Based on MES and Its Application

韩本浩 1吴智慧 1冯鑫浩 1张小平 2徐峰2

作者信息

  • 1. 南京林业大学家居与工业设计学院,江苏 南京 210037
  • 2. 江苏合雅木门有限公司,江苏丹阳 212310
  • 折叠

摘要

Abstract

Wooden door products come in a wide variety of categories and involves intricate manufacturing processes,becoming significant challenges to numerous wooden door manufacturers.These manufacturers often grapple with escalating production costs,stagnant production efficiency,and dwindling profit margins.This study examined a door leaf·s workshop in a customized wooden door furniture enterprise specializing in solid wood composite doors(hereinafter referred to as Enterprise H).Through comprehensive field investigation and analysis of the existing door leaf production model,and considering the enterprise·s management and informatization needs,as well as factors such as enterprise development and return on investment,a digital door leaf production system was designed based on the current workshop status and existing issues.The system was debugged and operated for four months.The results indicate that the digital door leaf production system increased Enterprise H·s monthly production capacity from an average of 5 856 units to 9 144 units,an increase of 56.15%.The production efficiency improved from an average of 6.42 to 11.91 units per person per day,an increase of 85.51%.The labor cost per door leaf decreased from 48.66 to 25.20 yuan,a decrease of 48.21%,and the qualified rate of one-time produce improved by nearly 5 percentage points.This system offers a robust solution for achieving transparency in the production process,augmenting efficiency,and ensuring timely order fulfillment in wooden door manufacturing workshops.

关键词

木门/门扇/MES/数字化/生产系统

Key words

wooden door/door leaf/MES/digital/production system

分类

轻工纺织

引用本文复制引用

韩本浩,吴智慧,冯鑫浩,张小平,徐峰..基于MES的数字化门扇生产系统设计及其应用[J].木材科学与技术,2025,39(1):71-79,9.

基金项目

"十四五"国家重点研发计划项目"基于数字化协同的林木产品智能制造关键技术"(2023YFD2201500). (2023YFD2201500)

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