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运营高铁无砟轨道高聚物注浆抬升材料研制及应用

倪国章

复合材料科学与工程Issue(3):139-146,8.
复合材料科学与工程Issue(3):139-146,8.DOI:10.19936/j.cnki.2096-8000.20250328.018

运营高铁无砟轨道高聚物注浆抬升材料研制及应用

Development and application of high polymer grouting lifting material for ballastless track of high speed railway in operation

倪国章1

作者信息

  • 1. 中铁第四勘察设计院集团有限公司,武汉 430063||中铁四院集团工程建设有限责任公司,武汉 430063
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摘要

Abstract

After the operation of the high speed railway,due to the long-term dynamic load of train and the harsh service environment,some sections have experienced varying degrees of uneven settlement,which seriously affects the smoothness of the line and the safe operation of train.In view of the characteristics of"uninterrupted op-erating"and"skylight point"short-term operation in the high speed railway projects,the performance indexes of"millimeter level"high-precision grouting lifting repair material for ballastless track was proposed,and appropriate synthetic raw materials of grouting lifting material were selected.By studying the effects of polyether polyols,isocya-nates,foaming agents,catalysts,foam stabilizers,and slurry temperature on material properties,the polyurethane high polymer grouting lifting material and its proportion suitable for the grouting repair of high speed railway ballast-less track have been developed.The applicability of grouting lifting material was verified by pilot test and simulated test,and it has been successfully applied to the renovation project of an intercity railway ballastless track.The re-sults show that the ratio of H3006,ZS3035,deionized water,A33,DBTDL,AK-8805 is 30∶70∶0.6∶1.2∶1.6∶3.0 is the optimum ratio of A component slurry,and the B component slurry is equal quality PAPI.The performance indexes of grouting lifting material detected in the pilot test all reached the target value,and the grouting lifting con-trol accuracy of the simulation test is within 1 mm,which met the grouting lifting construction requirements of bal-lastless track.After grouting repair,the alignment of the line is smooth,and restoring normal speed has been run-ning normally for many years,the practice has proved that the high polymer grouting lifting material developed can be used for the grouting repair of uneven settlement of high speed railway ballastless track.

关键词

运营高铁/不均匀沉降/复合聚醚多元醇/异氰酸酯/高聚物注浆抬升材料/工程应用

Key words

operating high speed railway/uneven settlement/composite polyether polyol/isocyanate/high polymer grouting lifting material/engineering application

分类

通用工业技术

引用本文复制引用

倪国章..运营高铁无砟轨道高聚物注浆抬升材料研制及应用[J].复合材料科学与工程,2025,(3):139-146,8.

基金项目

中国铁建股份有限公司2017年度科研计划课题(17-C39) (17-C39)

复合材料科学与工程

OA北大核心

2096-8000

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