复合材料科学与工程Issue(4)：143-152,10.DOI:10.19936/j.cnki.2096-8000.20250428.018
玻璃纤维-钢板增强复合材料电池包上盖性能研究
The performance study of glass fiber-reinforced steel plate composite materials for battery pack lid
王居闯 1曹清林 1邱睿 1任明伟 2郭平安3
作者信息
- 1. 江苏理工学院 机械工程学院,常州 213001
- 2. 北京机科国创轻量化科学研究院有限公司 德州分公司,德州 253000
- 3. 中机精密成形产业技术研究院(安徽)股份有限公司,芜湖 241000
- 折叠
摘要
Abstract
To reduce the weight of the vehicle body,a lightweight design was applied to the metal battery pack lid using glass fiber composite materials.The process involved utilizing black flame-retardant glass fiber grid cloth prepreg and DP590 steel plate integrated molding technology.Through experiments and microscopic analysis,acid-base cleaning,sandblasting,and electrophoretic coating were identified as the optimal modifications for the steel plate.Nine orthogonal experiments were designed for glass fiber-steel plate reinforced composite materials with a to-tal thickness of 1.5 mm.Simulation analysis and experimental testing were conducted for the nine different combina-tions,focusing on bending and tensile simulations as well as testing experiments.The mechanical properties of the composite materials were obtained,with a maximum relative deviation of 1.49%between simulation and testing re-sults,indicating the reliability of the simulation.Through extreme difference analysis of the orthogonal experiment results,the optimal process parameter combination was determined to achieve the best bonding strength.The recom-mended parameters include a mold temperature of 150℃,molding pressure of 12 MPa,steel plate thickness of 0.8 mm,and a 1+1 steel plate composite structure.The tested samples met design requirements for peel strength,water absorption,flame resistance,heat deformation temperature,and voltage resistance.The weight reduction achieved was 39.4%,meeting the requirements for lightweight design.关键词
电池包/玻璃纤维/钢板/轻量化/复合材料Key words
battery pack/glass fiber/steel plate/lightweight/composite materials引用本文复制引用
王居闯,曹清林,邱睿,任明伟,郭平安..玻璃纤维-钢板增强复合材料电池包上盖性能研究[J].复合材料科学与工程,2025,(4):143-152,10.
