中国机械工程2025,Vol.36Issue(4):743-752,759,11.DOI:10.3969/j.issn.1004-132X.2025.04.011
超声辅助纳米流体微量润滑车削钛合金实验研究
Experimental Study of Ultrasonic Vibration Assisted Turning Titanium Alloys with Nanofluid MQL
摘要
Abstract
By combining the ultrasonic vibration assisted cutting with nanofluid MQL,ultrasonic vibration assisted turning experiments were conducted for titanium alloys with different vibration di-rections and cutting speeds.The synergistic mechanism among diamond,graphene,diamond/gra-phene composite nanofluids and ultrasonic vibration was analysed.The results show that all modes of ultrasonic vibration may reduce the main cutting force and increase the compressive residual stress,but the ultrasonic vibration in depth of cut direction may enlarge surface roughness.During the ultra-sonic vibration assisted cutting,graphene nanosheets may generate interlayer shear effect and enhance heat transfer,thus reducing the cutting forces,decreasing the values of surface roughness,and in-creasing the compressive residual stresses.The dominant effects of diamond nanoparticles are scratc-hing and polishing under the conditions of high-speed cutting and vibrations in feed direction,which may reduce the values of surface roughness of Ra to 50%.Diamond/graphene composite nanofluid ex-hibites balanced performances and reduces the main cutting force and surface roughness than that of palm oil in all three cutting modes,namely the speed-depth of cut direction elliptical ultrasonic vibra-tion-assisted low-speed cutting,the speed-depth of cut direction elliptical ultrasonic vibration-assisted high-speed cutting and the speed-feed direction elliptical ultrasonic vibration-assisted cutting.The maximum reductions of main cutting force and Ra were both larger than 20%.关键词
超声振动/微量润滑/纳米流体/钛合金/车削加工Key words
ultrasonic vibration/minimum quantity lubrication(MQL)/nanofluid/titanium al-loy/turning分类
金属材料引用本文复制引用
郑金滔,马浩然,王进,刘国梁..超声辅助纳米流体微量润滑车削钛合金实验研究[J].中国机械工程,2025,36(4):743-752,759,11.基金项目
国家自然科学基金(52375446,52005281) (52375446,52005281)