电焊机2025，Vol.55Issue(5)：77-81,5.DOI:10.7512/j.issn.1001-2303.2025.05.10
大型抽水蓄能机组球阀活门阀轴的机器人窄间隙焊接技术应用研究
Research on the Application of Robotic Narrow Gap Welding Technology for the Valve Shaft of Large-scale Pumped Storage Units'Ball Valves
刘强 1金宝 1冯涛 1尹襄 1彭谢宜1
作者信息
- 1. 东方电气集团 东方电机有限公司,四川 德阳 618000
- 折叠
摘要
Abstract
With the continuous increase in the single unit capacity of pumped storage units,the manufacturing difficulty of high-head large-scale ball valve valve shafts is increasing,and the quality requirements are becoming more stringent.To achieve robotic welding of large-scale pumped storage ball valves and reduce manual labor intensity,an innovative design of the valve shaft welding structure was carried out,transforming the conventional double-sided X-groove design into a narrow gap I-groove+artificial X-groove.Through the design of narrow gap welding torches and process tests,and the integration of robotic narrow gap welding systems,a mature set of robotic narrow gap MAG welding combined with manual welding technology was developed.It has been successfully applied to the welding of large-scale ball valve valve shafts,enhancing the welding efficiency and quality reliability of the valve shaft and reducing labor intensity.The total welding amount de-creased by 70.6%,welding efficiency increased fivefold,and the welding quality fully met the requirements,eliminating the need for post-welding repair of over-thick plates.关键词
机器人焊接/窄间隙焊接/抽水蓄能/球阀活门阀轴Key words
robot welding/narrow-gap welding/pumped storage/ball valve gate shaft分类
金属材料引用本文复制引用
刘强,金宝,冯涛,尹襄,彭谢宜..大型抽水蓄能机组球阀活门阀轴的机器人窄间隙焊接技术应用研究[J].电焊机,2025,55(5):77-81,5.
