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含沙水流冲击参数对水力机械基材磨损及磨蚀特性的影响

孙帅辉 任最有 段宏江 郭鹏程 马朵

水力发电学报2025,Vol.44Issue(5):1-9,9.
水力发电学报2025,Vol.44Issue(5):1-9,9.DOI:10.11660/slfdxb.20250501

含沙水流冲击参数对水力机械基材磨损及磨蚀特性的影响

Influence of sediment-laden flow impact parameters on abrasion and erosion characteristics of hydraulic machinery materials

孙帅辉 1任最有 1段宏江 2郭鹏程 3马朵2

作者信息

  • 1. 西安理工大学 水利水电学院,西安 710048
  • 2. 中国电建集团西北勘测设计研究院有限公司,西安 710065
  • 3. 西安理工大学 水利水电学院,西安 710048||西安理工大学 省部共建西北旱区生态水利国家重点实验室,西安 710048
  • 折叠

摘要

Abstract

Hydraulic machinery operating on sediment-laden rivers suffers from sediment erosion,which causes the deformation of flow passages,reduction of hydraulic efficiency,and even shutdown of the unit.By taking advantage of a rotary jet device,this study conducts a sediment abrasion and erosion experiment on materials used for hydraulic turbines under different impact velocities and impact angles,and investigated the measured sediment abrasion characteristics using the weight loss method along with microstructure analysis.The results indicated that for three types of materials,the weight loss and the facilitation of cavitation on sediment abrasion take an exponential increase with impact velocity,along with the increase in the surface roughness,the size of cutting scratches as well as cavitation pits.For all materials,the impact angles that maximize weight loss are roughly 40° and 45° for abrasion and erosion respectively.The vertical impact effect and horizontal removal of particles match best at 45° impact angle,and the particle impact forms disc-shaped pits of which the surface lip edges are removed by horizontal cutting,resulting in significant weight loss.At 45° impact angle,cavitation induced by the jet nappe is the most severe,and the combined abrasion-erosion damage causes relatively deep pits on the material surface,which leads to the weight loss twice of that in abrasion test.

关键词

水力机械/泥沙磨损/磨蚀/冲击速度/冲击角度/旋转喷射装置

Key words

hydraulic machinery/sand abrasion/erosion/impact velocity/impact angle/rotary jet device

分类

能源与动力

引用本文复制引用

孙帅辉,任最有,段宏江,郭鹏程,马朵..含沙水流冲击参数对水力机械基材磨损及磨蚀特性的影响[J].水力发电学报,2025,44(5):1-9,9.

基金项目

陕西省水利科技计划项目(2024slkj-05) (2024slkj-05)

水力发电学报

OA北大核心

1003-1243

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