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复合材料热压注塑一体成型平板制品翘曲变形影响因素分析

应祺辉 贾志欣 高利珍 刘立君 李继强 吴希然 陈博杰

中国塑料2025,Vol.39Issue(5):50-56,7.
中国塑料2025,Vol.39Issue(5):50-56,7.DOI:10.19491/j.issn.1001-9278.2025.05.008

复合材料热压注塑一体成型平板制品翘曲变形影响因素分析

Analysis of factors affecting warping and deformation of composite-integrated over-molding flat products

应祺辉 1贾志欣 2高利珍 3刘立君 2李继强 2吴希然 1陈博杰4

作者信息

  • 1. 浙大宁波理工学院机电与能源工程学院,浙江 宁波 315100||浙江大学机械工程学院,杭州 310012
  • 2. 浙大宁波理工学院机电与能源工程学院,浙江 宁波 315100
  • 3. 浙大宁波理工学院机电与能源工程学院,浙江 宁波 315100||浙江理工大学机械工程学院,杭州 310018
  • 4. 宁波市计量测试研究院,浙江 宁波 315100
  • 折叠

摘要

Abstract

Integrated over-molding is based on a combination of hot press and injection molding processes.Owing to the different shrinkage rates of materials,the molded products formed a"bowl-shaped"structure with a concave center and warped sides after cooling and shaping.To investigate the preheating time of prepregs,mold temperature,melt tempera-ture,injection speed,injection pressure and holding pressure,an orthogonal experiment was designed to analyze the influ-ence of process parameters on the warping and deformation of the molded products.The results indicated that the preheat-ing time had a significant effect on the warpage deformation,whereas the injection speed showed a smaller effect.Through the signal-to-noise ratio analysis,the influence of each factor on the warpage of composite products was followed by by an order of preheating time>holding pressure>injection pressure>melt temperature>mold temperature>injec-tion speed.The optimal process parameters were obtained for manufacturing composite products with small warpage.

关键词

复合材料/翘曲变形/工艺参数/一体成型/信噪比

Key words

composite material/warp deformation/process parameter/integrated over-molding/signal-to-noise ratio

分类

化学化工

引用本文复制引用

应祺辉,贾志欣,高利珍,刘立君,李继强,吴希然,陈博杰..复合材料热压注塑一体成型平板制品翘曲变形影响因素分析[J].中国塑料,2025,39(5):50-56,7.

基金项目

宁波市重点研发计划暨"揭榜挂帅"项目(2022Z044) (2022Z044)

浙江省市场监督管理局科技计划项目(ZC2023061) (ZC2023061)

中国塑料

OA北大核心

1001-9278

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