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基于自动铺放技术的聚芳醚酮复合材料后处理工艺优化

王成博 张代军 关博文 辛志博 刘刚 李军 陈祥宝

航空材料学报2025,Vol.45Issue(3):32-42,11.
航空材料学报2025,Vol.45Issue(3):32-42,11.DOI:10.11868/j.issn.1005-5053.2025.000076

基于自动铺放技术的聚芳醚酮复合材料后处理工艺优化

Optimization of post-processing of PAEK composites based on automated placement technology

王成博 1张代军 1关博文 1辛志博 2刘刚 3李军 1陈祥宝1

作者信息

  • 1. 中国航发北京航空材料研究院软材料中心,北京 100095||先进复合材料国防科技重点实验室,北京 100095
  • 2. 西安交通大学机械工程学院,西安 710049
  • 3. 北京化工大学先进技术与装备研究院,北京 100029
  • 折叠

摘要

Abstract

Poly(aryl ether ketone)(PAEK)thermoplastic composites exhibit exceptional impact resistance and possess significant application potential in the aerospace industry.To address mechanical performance limitations of PAEK composites fabricated through automated in-situ placement,this study systematically investigates the impacts of post-processing parameters-including temperature,pressure and time-on pore elimination and mechanical properties.Utilizing the automated fiber placement,PAEK prepregs are processed into laminates.A viscosity-pressure-time coupling model is formulated through differential scanning calorimetry(DSC),rheological assessments and mechanical characterizations.The results demonstrate the model predicts reasonably pore elimination across varying process parameters and the critical post-processing temperature is identified as 340℃.The pore elimination is facilitated rapidly due to low and stable resin viscosity at 340-360℃.The post-processing pressure significantly influences pore removal efficiency,with a critical pressure of 0.7 MPa at 360℃and requiring 60 min for complete pore elimination.Higher pressures lead to only marginal performance enhancements.The time dependency of material performance depends on pressure:at 0.7 MPa and 360℃,full pore elimination is achieved within 60 min,whereas at 1.6 MPa,the required time is reduced to 20 min.At 0.7 MPa,360℃and 60 min,the tensile strength,flexural strength and interlaminar shear strength are 2844,1653 MPa and 103 MPa,respectively.

关键词

自动铺放/聚芳醚酮/复合材料/后处理/工艺优化

Key words

automatic placement/PAEK/composite materials/post-processing/process optimization

引用本文复制引用

王成博,张代军,关博文,辛志博,刘刚,李军,陈祥宝..基于自动铺放技术的聚芳醚酮复合材料后处理工艺优化[J].航空材料学报,2025,45(3):32-42,11.

基金项目

国家重点研发计划(2022YFB3709402) (2022YFB3709402)

工信部民机专项(MJZ1-11N22) (MJZ1-11N22)

航空材料学报

OA北大核心

1005-5053

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