烟草科技2025，Vol.58Issue(6)：75-81,7.DOI:10.16135/j.issn1002-0861.2025.0243
ZB45包装机组质量检测器智能点检系统的设计
Design of intelligent inspection system for quality detectors in ZB45 packer
摘要
Abstract
To enhance quality detector inspection and promote production efficiency,an intelligent quality detector inspection system was designed for ZB45 packer.The system mainly consists of inspection devices,actuating mechanisms and PLC controller.The system carries out intelligent inspection of seven key quality detectors,including packet blank detector and packet film detector(Category A),inner frame splice detector(Category B),inner liner splice detector,packet tear tape detector and carton tear tape detector(Category C)and packet overlap detector(Category D).Besides the seven existing quality detectors,a metal sensor is used to check the cutting action of the inner frame cutter.All inspection signals are fed into the control system in real time.The actuating mechanisms including pneumatic cylinder,solenoid valve and electromagnet are used for detector moving,air circuit switching and intelligent detector shielding,respectively,and controlled by the PLC.The designed system was tested with"Furongwang(Hard)"brand cigarettes at Changsha Cigarette Factory,and the results showed that compared with manual inspection,the designed intelligent inspection system could find the malfunctioning of detectors in time,and the inspection frequencies for the seven key quality detectors increased from 2 to more than 13 times per day,particularly,the inspection frequency for the Category A detectors was consistent with the number of cigarette packets produced.The designed system provides technical support for improving the operational efficiency of cigarette packers and the quality of cigarette packaging.关键词
ZB45包装机组/质量检测器/人工点检/智能点检/点检频次Key words
ZB45 packer/Quality detector/Manual inspection/Intelligent inspection/Inspection frequency分类
轻工业引用本文复制引用
苏文艺,向洋,张翔,杨威,屈永波..ZB45包装机组质量检测器智能点检系统的设计[J].烟草科技,2025,58(6):75-81,7.基金项目
湖南中烟工业有限责任公司科技项目"AI视觉在线检测大数据在卷烟包装质量控制中的应用研究"(KY2021CG0004). （KY2021CG0004）
