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基于EtherCAT通信协议的电火花加工数控系统硬件设计

江晨松 蒋毅 樊帅 王昌喜 陆晓华

轻工机械2025,Vol.43Issue(3):55-61,7.
轻工机械2025,Vol.43Issue(3):55-61,7.DOI:10.3969/j.issn.1005-2895.2025.03.008

基于EtherCAT通信协议的电火花加工数控系统硬件设计

Hardware Design of EDM CNC System Based on EtherCAT Communication Protocol

江晨松 1蒋毅 1樊帅 1王昌喜 2陆晓华2

作者信息

  • 1. 江南大学 智能制造学院,江苏 无锡 214122||江南大学 江苏省食品先进制造装备技术重点实验室,江苏 无锡 214122
  • 2. 苏州电加工机床研究所有限公司,江苏 苏州 215011
  • 折叠

摘要

Abstract

Aiming at the problems of low hardware integration,poor expandability and compatibility,and insufficient real-time performance of the hardware platform of the Electrical Discharge Machining(EDM)Computer Numerical Control(CNC)system,the research team adopted the EtherCAT protocol with excellent real-time performance and developed an embedded EDM machine tool CNC system hardware platform based on the"ARM+FPGA+ECM-XF"architecture.The platform established an EtherCAT master station of CNC system on the lower-level Field Programmable Gate Array(FPGA)and ECM-XF chip to achieve precise control of multi-axis.The design of both the upper-level and lower-level main control boards adopted the core board+baseboard method,greatly improving the expandability of platform and flexibility for porting,and facilitating maintenance.The experimental results show that the CNC system hardware platform can complete well in EDM small-hole processing and circular milling,and the upper-level and lower-level systems can fully utilize their respective advantages,with reasonable task division and low development and upgrading cost.The system has high integration,good real-time performance and stability,and certain practical value.

关键词

电火花加工/EtherCAT协议/数控系统/硬件架构/现场可编程门阵列/多轴运动控制

Key words

EDM(Electrical Discharge Machining)/EtherCAT protocol/CNC(Computer Numerical Control)system/hardware architecture/FPGA(Field Programmable Gate Array)/multi-axis motion control

分类

机械制造

引用本文复制引用

江晨松,蒋毅,樊帅,王昌喜,陆晓华..基于EtherCAT通信协议的电火花加工数控系统硬件设计[J].轻工机械,2025,43(3):55-61,7.

基金项目

国家自然科学基金(51675233). (51675233)

轻工机械

1005-2895

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