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低冲次双缸软管隔膜泵液压伺服系统的设计与仿真

刘杰 丘铭军 毋嘉豪 王亚强 刘耀卓 张嘉方

重型机械Issue(3):37-42,6.
重型机械Issue(3):37-42,6.

低冲次双缸软管隔膜泵液压伺服系统的设计与仿真

Design and simulation of a hydraulic servo system for a low-speed dual-cylinder hose-type diaphragm pump

刘杰 1丘铭军 1毋嘉豪 1王亚强 1刘耀卓 1张嘉方1

作者信息

  • 1. 中国重型机械研究院股份公司,陕西 西安 710018||金属成形技术与重型装备全国重点实验室,陕西 西安 710018||西安市重型机械高端液压技术与装备工程技术研究中心,陕西 西安 710018
  • 折叠

摘要

Abstract

Aiming at the problems of traditional diaphragm pumps,such as high reciprocating frequency,large flow pulsation,and short diaphragm lifespan,which are caused by the crank-link mechanism,this study proposes a novel configuration of a low-reciprocating-frequency hose-type diaphragm pump with dual-cylinder cooperative motion based on full hydraulic drive.By integrating a closed-loop pump-controlled hydraulic system,a U-shaped buffer structure,and a hydraulic accumulator,and combining with AMESim simulation modeling,the advantages of hydraulic drive in terms of flow stability and pressure smoothness are systematically analyzed.The simulation results show that the displacement curves of the two groups of cylinders and the flow curve of the propulsion cylinder change continuously without collision.Meanwhile,after the introduction of the hydraulic accumulator,the flow and pressure fluctuations during system commutation become smaller,and the load pressure fluctuation is controlled within the range of 0.5 MPa.Compared with traditional mechanical diaphragm pumps,this hydraulically driven diaphragm pump has a larger diaphragm volume,a lower operating frequency,and fewer commutation times,which is beneficial for improving the lifespan of the diaphragm and the inlet and outlet check valves.This study provides a theoretical basis and an engineering solution for the design and improvement of high-stability and large-flow diaphragm pumps and experimental prototypes.

关键词

软管隔膜泵/液压系统/低冲次/双缸往复/AMESim仿真

Key words

hose diaphragm pump/hydraulic servo control/low-speed reciprocating motion/dual-cylinder ac-tuation systems/AMESim simulation

分类

机械工程

引用本文复制引用

刘杰,丘铭军,毋嘉豪,王亚强,刘耀卓,张嘉方..低冲次双缸软管隔膜泵液压伺服系统的设计与仿真[J].重型机械,2025,(3):37-42,6.

基金项目

陕西省技术创新引导专项(2020CGHJ-008) (2020CGHJ-008)

陕西省科学技术研究发展计划工业科技攻关项目(2016GY-010) (2016GY-010)

重型机械

1001-196X

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