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基于ANSYS风电主轴轴承的强度评估与修形设计

任禄 王建梅 黄虎 王晓东 袁彦伟

重型机械Issue(3):103-111,9.
重型机械Issue(3):103-111,9.

基于ANSYS风电主轴轴承的强度评估与修形设计

Strength evaluation and modification design of wind turbine main shaft bearing based on ANSYS

任禄 1王建梅 2黄虎 3王晓东 3袁彦伟1

作者信息

  • 1. 太原科技大学 重型机械教育部工程研究中心,山西 太原 030024
  • 2. 太原科技大学 重型机械教育部工程研究中心,山西 太原 030024||山西工程技术学院 山工科技忻州创新研究院,山西 阳泉 030009
  • 3. 太原重工股份有限公司技术中心,山西 太原 030024
  • 折叠

摘要

Abstract

In order to address the high maintenance costs caused by premature failure of wind turbine main shaft bearings,a mechanical model of the main shaft double-row tapered roller bearing and a finite element model of the bearing system were established.A finite element-based method for roller profile modification design and strength evaluation of the main shaft bearing was proposed.The load-bearing characteristics of the main shaft bearing under extreme operating conditions were studied,and the accuracy of the method was verified by comparing the theoretical load distribution of the bearing with the results from the finite element model.Finally,the contact characteristics between the rollers and raceways were effectively improved through roller profile modification.The results show that,through roller profile modification design,the contact stress between the rollers and raceways of the fore bearing was reduced by 12.1%,and that of the rear bearing was reduced by 24.7%.The static load safety factors were effectively improved,mitigating stress concentration between the rollers and raceways and enhancing the reliability of the main shaft bearing under extreme operating conditions.This study provides a reference for the design and analysis of main shaft tapered roller bearings.

关键词

风力发电机/滚动轴承/接触应力/强度分析/修形设计

Key words

wind turbine/rolling bearing/contact stress/strength analysis/modification design

分类

矿业与冶金

引用本文复制引用

任禄,王建梅,黄虎,王晓东,袁彦伟..基于ANSYS风电主轴轴承的强度评估与修形设计[J].重型机械,2025,(3):103-111,9.

基金项目

山西省科技重大专项计划"揭榜挂帅"项目(202201060301015) (202201060301015)

山西省重点研发计划项目(202302060301006) (202302060301006)

重型机械

1001-196X

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