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柴油加氢精制装置运行风险分析及管控措施

张凯扬

安全、健康和环境2025,Vol.25Issue(6):15-18,22,5.
安全、健康和环境2025,Vol.25Issue(6):15-18,22,5.DOI:10.3969/j.issn.1672-7932.2025.06.002

柴油加氢精制装置运行风险分析及管控措施

Risk Analysis and Control Measures for the Operation of Diesel Hydrorefining Units

张凯扬1

作者信息

  • 1. 中国石化青岛石油化工有限责任公司,山东 青岛 266043
  • 折叠

摘要

Abstract

Aiming at the safety hazards of the diesel hydrorefining unit that has been in service for more than 20 years,through the operation case of a certain unit,combined with numerical simulation,eddy current testing and case analysis methods,the four main risks of material leakage,high-pressure leakage of materials to low pressure,ammonium salt crystallization of high-pressure heat exchangers and wet H2 S corrosion were ana-lyzed.The results showed that inconsistent maintenance cycles and aging of seals were prone to cause leakage risks.The pressure difference of the reaction system was large and the discharge capacity was insufficient,which was prone to cause the risk of overpressure rupture of low-pressure equipment.The chlorine and nitrogen content of raw materials and the operating temperature caused the risk of ammonium salt crystallization corro-sion.The risk of local thinning of elbows in air-cooled pipelines was led by wet H2 S corrosion.On this basis,targeted risk control measures were proposed and applied.The research results provided a replicable technical path for the life extension transformation of similar facilities in refining and chemical enterprises.

关键词

柴油加氢精制/运行风险/物料泄漏/物料高压窜低压/铵盐结晶腐蚀/湿H2S腐蚀

Key words

diesel hydrofining/operational risk/material leakage/material high-pressure to low-pressure migration/ammonium salt crystallization corrosin/wet H2 S corrosion

分类

化学工程

引用本文复制引用

张凯扬..柴油加氢精制装置运行风险分析及管控措施[J].安全、健康和环境,2025,25(6):15-18,22,5.

安全、健康和环境

1672-7932

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