农业装备与车辆工程2025,Vol.63Issue(6):114-118,5.DOI:10.3969/j.issn.1673-3142.2025.06.021
龙门吊起吊系统与实时动态防摆协同控制方法研究
Collaborative control method for hoisting system and real-time dynamic anti-sway of gantry crane
摘要
Abstract
To address the issues of manual dependency,low automation,and insufficient swing control in traditional gantry crane lifting operations,a real-time dynamic anti-swing collaborative control method for a gantry crane lifting system based on multi-turn full-angle self-rotation was proposed.The solution integrated a gear-driven self-rotation system and a four-degree-of-freedom anti-swing unit to achieve continuous 360° or more precise rotation and dynamic swing suppression.The self-rotation system employed a hollow shaft design and modular balance beam,reducing structural weight and adapting to pipelines of varying specifications.The anti-swing system utilized torque motors to regulate wire rope tension in real time and optimizes key components through finite element simulation,effectively suppressing inertial oscillations during crane acceleration and rotation.The results of practical application showed that the swing amplitude of the system was reduced by 85%,the rotational positioning error was less than 1°,and it had been operating stably for one year under the actual working conditions of the enterprise.More than 8 000 hoisting operations had been cumulatively completed,and the failure rate was zero.This research provides a highly reliable solution for intelligent heavy pipeline hoisting,significantly enhancing operational efficiency and safety.关键词
龙门吊/多圈全角度自旋转/动态防摆/协同控制/有限元分析Key words
gantry crane/multi-turn full-angle self-rotation/dynamic anti-swing/collaborative control/finite element analysis分类
机械制造引用本文复制引用
王顺利,米红林,赵亮,章雨晴,汤烨..龙门吊起吊系统与实时动态防摆协同控制方法研究[J].农业装备与车辆工程,2025,63(6):114-118,5.基金项目
教育部职业院校信息化教学指导委员会2022年度职业院校数字化转型行动研究课题"学校数字化教学资源与环境的建设、共享与应用研究"(KT22431) (KT22431)