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环模制粒机模辊间隙智能调整机构研制

葛正浩 高创 王特栋 苏京波 张晓亮 唐志雄

中国农业科技导报2025,Vol.27Issue(7):83-89,7.
中国农业科技导报2025,Vol.27Issue(7):83-89,7.DOI:10.13304/j.nykjdb.2024.0082

环模制粒机模辊间隙智能调整机构研制

Research and Manufacture of Intelligent Adjustment Mechanism for Ring Die Granulator Die Roll Gap

葛正浩 1高创 1王特栋 1苏京波 2张晓亮 1唐志雄1

作者信息

  • 1. 陕西科技大学机电工程学院,西安 710021
  • 2. 江苏思贝德机械有限公司,江苏 常州 213166
  • 折叠

摘要

Abstract

Previously,the gap of the ring die granulator could only be adjusted statically when manually adjusted.The adjustment accuracy was low and time-consuming,and effective monitoring of the entire processing process could not be achieved.Aiming at this problem,an intelligent adjustment mechanism for the gap of the ring die granulator was proposed.The mechanism improved the structural performance of the existing granulation system to make up for the shortcomings of the previous manual adjustment of the gap of the ring die granulator.Firstly,the mold roller gap adjustment mechanism of the SPZL600 twin-roll granulator was designed.Secondly,the mathematical model of the intelligent adjustment mechanism of the die roll gap was established.Finally,the prototype was tested.The results showed that the experimental measurement gap was almost completely coincident with the theoretical gap,indicating that the accuracy of the gap intelligent adjustment system was high.When the detection speed input was 400 r·min-1,the system completed the gap adjustment within 6.0 s,and the system response was efficient.The mechanism enhanced the safety factor and intelligence of production,improved the continuous competitiveness of products,which had reference significance for other granulators.

关键词

制粒机/间隙调整/智能调整/样机试验

Key words

granulator/gap adjustment/intelligent adjustment/prototype experiment

分类

信息技术与安全科学

引用本文复制引用

葛正浩,高创,王特栋,苏京波,张晓亮,唐志雄..环模制粒机模辊间隙智能调整机构研制[J].中国农业科技导报,2025,27(7):83-89,7.

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