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直压气密性检测系统节能优化研究

杨泰 李美亚 张春松 张腾 井会锁 郭钟华

液压与气动2025,Vol.49Issue(7):77-84,8.
液压与气动2025,Vol.49Issue(7):77-84,8.DOI:10.11832/j.issn.1000-4858.2025.07.008

直压气密性检测系统节能优化研究

Energy-saving Optimization Study of Direct Pressure Airtightness Testing System

杨泰 1李美亚 2张春松 1张腾 2井会锁 2郭钟华1

作者信息

  • 1. 南京理工大学 机械工程学院,江苏 南京 210094
  • 2. 西安机电信息技术研究所,陕西 西安 710065
  • 折叠

摘要

Abstract

Airtightness testing is a crucial technical measure to ensure the specific pressure chambers sealing performance.The direct pressure testing method is widely adopted in the manufacturing of such chambers due to its simple principle and convenient operation.However,its energy consumption issues have not received sufficient attention.To address energy waste caused by direct emission of compressed air after single-use in conventional direct pressure testing,a detection gas recovery and reuse method based on recycle air tanks is proposed,aiming to design an energy-saving direct pressure testing system that integrates high-precision detection and one-click start-stop functionality.A human-machine interface is developed via programming software to achieve solenoid valve switching control and real-time pressure monitoring during testing.The results demonstrate that the gas recovery and reuse scheme significantly reduces compressed air consumption,achieving a 16.2%reduction in energy consumption per test,which provides theoretical foundations and engineering references for energy optimization in direct pressure airtightness testing.

关键词

直压检测/压缩空气/回收气罐/节能

Key words

direct pressure detection/compressed air/recycle air tank/energy-saving

分类

机械制造

引用本文复制引用

杨泰,李美亚,张春松,张腾,井会锁,郭钟华..直压气密性检测系统节能优化研究[J].液压与气动,2025,49(7):77-84,8.

基金项目

西安机电信息技术研究所装备建设"十四五"攻坚项目(D24055) (D24055)

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