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多纤维数字化单眼精梳机的研究与实践

任家智 冯清国 贾国欣 陈宇恒 李远亮 郭平

棉纺织技术2025,Vol.53Issue(8):78-83,6.
棉纺织技术2025,Vol.53Issue(8):78-83,6.

多纤维数字化单眼精梳机的研究与实践

Research and practice of multi-fiber digital single head comber

任家智 1冯清国 1贾国欣 2陈宇恒 1李远亮 3郭平1

作者信息

  • 1. 中原工学院智能纺织与织物电子学院,河南 郑州,450007
  • 2. 河南工程学院,河南 郑州,450007
  • 3. 许昌鸿天纺织机械制造有限公司,河南 许昌,452570
  • 折叠

摘要

Abstract

In order to meet the requirements of small batch,multiple varieties and differentiation in spinning production,based on the performance characteristics of cotton fiber,cotton type synthetic fiber and hemp fiber,the innovative designs were made for the detaching roller drive mechanism,nipping feeding mechanism and draft mechanism of the cotton spinning comber.Two kinds of combing modes were formed,the mode 1 could be used to process medium cotton and cotton hemp blended fiber,the mode 2 could be used to process long staple cotton and cotton type synthetic fiber.Based on programmable logic controller(PLC)and servo motor drive technology,a detaching roller servo drive system and precise positioning control mechanism were developed.The ZGFA600 multi fiber single head comber with production speed of 500 nips/min was also researched and developed.The digitalization of the whole machine's draft multiple adjustment was achieved,including the adjustment of draft multiple from the lap roller to the feeding roller,from detaching roller to the output roller,and the rear draft roller to the carriage drag roll.The human-machine interface can be used to set or adjust the fiber web splicing scale and select the motion law of the detaching roller.A spinning experiment was conducted on the developed multi fiber digital single head comber,and the yarn quality was compared with the traditional 8 heads comber.The results showed that the multi fiber digital single head comber had no significant differences in yarn IPI value,evenness CV,strength and yarn hairiness compared to the traditional 8 heads comber.

关键词

单眼精梳机/多纤维/分离罗拉运动规律/伺服驱动技术/数字化

Key words

single head comber/multi-fiber/motion law of detaching roller/servo drive technology/digitization

分类

轻工纺织

引用本文复制引用

任家智,冯清国,贾国欣,陈宇恒,李远亮,郭平..多纤维数字化单眼精梳机的研究与实践[J].棉纺织技术,2025,53(8):78-83,6.

基金项目

中国纺织工业联合会科技指导性计划项目(2020074) (2020074)

棉纺织技术

1000-7415

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