农业工程学报2025，Vol.41Issue(14)：61-70,10.DOI:10.11975/j.issn.1002-6819.202501009
油菜钵苗移栽机回转式送盘装置设计与试验
Design and test of the rotary seedling tray conveying device for oilseed rape seedling transplanting machine
摘要
Abstract
Seedling transplanting is one of the most important steps during oilseed rape cultivation.However,critical challenges still remained in seedling transplanting,such as the high pot damage rates.Some difficulties are also in separating the seedling plugs from their trays.In this study,an innovative rotary feeding mechanism was proposed to reduce the adhesive forces between seedling plugs and tray walls,thereby improving the efficiency and reliability of the transplanting.A rotary tray conveyer was also designed and tested in the seedling transplanting machine for oilseed rape.Specifically,the damage to the seedling structure was minimized to maintain the high retrieval success rates.The mechanical behavior of the seedling plugs was investigated to determine the influencing forces on the integrity during separation.Internal forces,including the cohesion between substrate particles and root-soil binding,were analyzed alongside the external forces such as the friction and adhesion between the seedling plug and tray walls.A rotary bending approach was introduced to verify the device,wherein the trays were bent along the specific trajectories to expand the openings at the top while compressing the bottom.After that,the contact area and adhesion forces were reduced to easily separate the plugs without structural failure.The critical parameters were optimized using a theoretical model,such as the bending radius and the angle.The key components were included in the rotary tray conveyer:a seedling tray frame,a chain conveyor system,transmission mechanisms,and seedling protection rails.A servo motor of the conveyor system was used to provide intermittent motion,thus driving the trays along a curved path.The controlled deformation was applied at the specific angles and radii,as the trays moved through the predefined bending segments.As such,the adhesive forces were significantly reduced after deformation.Extensive experiments were conducted to evaluate and optimize the performance of the device.Three critical factors were determined,including the substrate moisture content,rotary radius,and bending angle.A systematic investigation was also made to determine the effects of these parameters on the pot damage rates and detachment force reduction.Orthogonal experiments were performed,where the 40 day oilseed rape seedlings were taken as the substrate moisture contents of 50%±1%%,55%±1%,and 60%±1%;the rotational radius of 58,113,and 168 mm;and the bending angles of 35°,55°,and 75°.The results indicated that better performance was achieved in a pot damage rate of 2.01%and a detachment force reduction rate of 21.08%.The optimal configuration was also obtained in a substrate moisture content of 50%±1%,a rotary radius of 113 mm,and a bending angle of 55°.Field trials also validated the effectiveness of the device in practice.The critical metrics were measured,such as the seedling retrieval success rates during operation at a working speed of 0.4 m/s.An average retrieval success rate of 96.75%was improved from 3.70%to 6.01%,compared with the existing transplanters.The field trials also identified promising potential improvements.The vibration-induced errors were mitigated by the occasional interference caused by overlapping seedling stems.Significant advancements were obtained to solve the limitations of the traditional seedling transplanting machines.The rotary bending was employed to reduce the adhesion forces.The precise and efficient plug separation was realized for the structural integrity.The reliability and efficiency of the automated transplanting were enhanced to reduce the labor dependency for agricultural productivity.Furthermore,the finding can also provide valuable guidelines for developing transplanting technologies for crops with similar requirements of plug separation.关键词
移栽机/穴盘苗/送盘装置/盘钵黏附力/回转弯曲Key words
seedling transplanting machine/seeding tray/seeding tray conveying device/adhesive force between the tray/rotary bending分类
农业科技引用本文复制引用
陈海洋,全伟,石方刚,蒋啸虎,向阳,吴明亮..油菜钵苗移栽机回转式送盘装置设计与试验[J].农业工程学报,2025,41(14):61-70,10.基金项目
国家重点研发计划项目(2022YFD2300103) （2022YFD2300103）
湖南省重点研发计划项目(2024JK2033) （2024JK2033）
湖南省教育厅科学研究重点项目(23A0193) （23A0193）
湖南省智能农机装备创新研发项目(HN202308) （HN202308）
