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激光焊接工艺与仿真技术的研究现状及发展方向

高欣 胡庆 胡克佳 吕良星

电焊机2025,Vol.55Issue(9):28-46,79,20.
电焊机2025,Vol.55Issue(9):28-46,79,20.DOI:10.7512/j.issn.1001-2303.2025.09.03

激光焊接工艺与仿真技术的研究现状及发展方向

Progress and Trend on Laser Welding Process and Simulation Technology

高欣 1胡庆 2胡克佳 3吕良星4

作者信息

  • 1. 机械工业哈尔滨焊接技术培训中心,黑龙江 哈尔滨 150046
  • 2. 哈尔滨工业大学 材料科学与工程学院,黑龙江 哈尔滨 150001
  • 3. 宁波市升力同创科技咨询服务有限公司,浙江 宁波 315000
  • 4. 哈尔滨工业大学 材料科学与工程学院,黑龙江 哈尔滨 150001||哈尔滨工业大学 空间环境与物质科学研究院,黑龙江 哈尔滨 150028
  • 折叠

摘要

Abstract

Laser welding,as an advanced welding process,is increasingly in demand in fields such as aerospace,new en-ergy,and high-end equipment manufacturing.Moreover,these fields have imposed increasingly stringent requirements on the quality and reliability of laser-welded components,especially those made of heterogeneous materials.However,the com-plexity of the laser welding process makes its mechanism research progress slowly,making it difficult to construct a precise mapping relationship between process,structure,and properties,which restricts its rapid development and application.This paper first reviews the principles and key technologies of laser welding,and compares the performance indicators and appli-cable scenarios of three types of laser sources:gas,solid(including fiber),and semiconductor.It then focuses on process op-timization,analyzing the effects of key parameters such as power density,defocus amount,and overlapping method on weld formation,as well as the progress in defect identification using online monitoring technology(X-ray high-speed imaging,op-tical coherence tomography)and signal processing algorithms(short-time Fourier transform,deep learning).It summarizes the research results of metal material welding,analyzes defect causes and controls,and generalizes the development of con-necting similar materials(especially heterogeneous materials)and new processes,while also reviewing the numerical mod-els used for laser welding and their research progress.With the development of process monitoring equipment,the combina-tion of online monitoring and numerical simulation is expected to break through the connection problems of heterogeneous materials and large components,becoming an important part of intelligent manufacturing.

关键词

激光焊接/缺陷控制/异质材料/数值模拟/在线监测

Key words

laser welding/defect control/heterogeneous materials/numerical simulation/online monitoring

分类

矿业与冶金

引用本文复制引用

高欣,胡庆,胡克佳,吕良星..激光焊接工艺与仿真技术的研究现状及发展方向[J].电焊机,2025,55(9):28-46,79,20.

电焊机

1001-2303

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