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混合塔筒风机基础施工关键技术研究与应用OA

Research and Application of Key Technologies for Hybrid Tower Foundation Construction of Wind Turbines

中文摘要英文摘要

针对深厚软土地层中传统风机基础沉降控制困难,以及混合塔筒基础施工中存在的管桩群效应、张拉精度不足与大体积混凝土温控等技术瓶颈,开展了高效施工关键技术研究.依托中明乐陵 80 MW风电项目,研发了以下三项核心创新技术:1)开发PHC管桩群沉桩优化技术,建立"锤重-落距-贯入度"参数模型,结合"柔性衬垫+螺旋跳打"工艺及BIM动态模拟,有效控制群桩效应;2)发明扇环形定位装置,实现张拉管的高精度定位;3)构建大体积混凝土智能温控体系,采用复合相变材料(PCM)与分布式光纤测温技术,并联动循环水冷却系统进行实时调控.应用结果表明:桩头破损率成功降至1.5%,张拉管定位效率提升50%,混凝土内外温差控制在 18℃以内;单台基础施工周期由 21d缩短至 13 d,钢筋安装与混凝土浇筑效率显著提升.该关键技术有效攻克了混合塔筒在软土地层中的施工难题,为软土区风电场建设提供可复用的技术路径,对推动风电产业降本增效具有重要的工程应用价值.

In response to the challenges of controlling settlement of traditional wind turbine foundations in deep soft soil strata,and technical bottlenecks such as pile group effects during the construction of hybrid tower foundations,insufficient tensioning accuracy,and mass concrete temperature control,research on key technologies for efficient construction is carried out.Relying on the Zhongming Leling 80 MW wind power project,the following three core innovative technologies are developed:1)A PHC pipe pile group driving optimization technology is developed,establishing a"hammer weight-drop height-penetration rate"parameter model.Combined with a"flexible cushion+spiral jump driving"process and BIM dynamic simulation,it effectively controlled the pile group effect;2)A fan-shaped positioning device was invented to achieve high-precision positioning of tensioning pipes;3)An intelligent temperature control system for mass concrete is constructed,utilizing composite phase change materials(PCM)and distributed optical fiber temperature measurement technology,linked with a circulating water cooling system for real-time regulation.Application results show that the pile head damage rate is successfully reduced to 1.5%,the positioning efficiency of tensioning pipes is increased by 50%,and the temperature difference between the interior and exterior of the concrete is controlled within 18℃.The construction cycle for a single foundation is shortened from 21 days to 13 days,with significant improvements in rebar installation and concrete pouring efficiency.These key technologies effectively overcome the construction challenges of hybrid towers in soft soil strata,providing a replicable technical path for the construction of wind farms in soft soil areas,and hold significant engineering application value for promoting cost reduction and efficiency increase in the wind power industry.

张陶陶

中国安能集团第一工程局有限公司唐山分公司,河北 唐山 063004

信息技术与安全科学

混合塔筒风机基础PHC管桩群沉桩优化扇环形定位装置智能温控施工效率提升

hybrid tower wind turbine foundationPHC pipe pile group driving optimizationfan-shaped positioning deviceintelligent temperature controlconstruction efficiency improvement

《红水河》 2025 (4)

72-77,6

10.3969/j.issn.1001-408X.2025.04.016

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