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基于Preisach磁滞模型的电磁线圈张力控制系统

陈凯 曾寿金 周佳辉 蔡晓洁 白广宇

机电工程技术2025,Vol.54Issue(17):52-58,7.
机电工程技术2025,Vol.54Issue(17):52-58,7.DOI:10.3969/j.issn.1009-9492.2025.17.010

基于Preisach磁滞模型的电磁线圈张力控制系统

Electromagnetic Coil Tension Control Algorithm Based on Preisach Hysteresis Braking

陈凯 1曾寿金 1周佳辉 2蔡晓洁 1白广宇1

作者信息

  • 1. 福建理工大学机械与汽车工程学院,福州 350118
  • 2. 哈密职业技术学院,新疆 哈密 839000
  • 折叠

摘要

Abstract

Speed changes during the winding process of the electromagnetic coil winding machine may cause unstable tension,and affect the quality of the coil.Excessive tension can cause the enameled wire to deform and even break.While deficient tension can cause the coil to slack.A tension control system based on hysteresis braking is proposed to address this issue,and a corresponding tension controller is designed.A mathematical model of the tension controller is established using the Preisach hysteresis model,and simulation analysis is conducted on MATLAB/Simulink.By adopting PID control strategy,precise control of tension during the winding process is achieved.The experimental results show that the control system can effectively cope with tension fluctuations and control the tension fluctuation rate within the range of 5%~10%,improving the winding quality of the coil,and thus verifying the effectiveness of the tension control method,providing a strong guarantee for the application of electromagnetic coil winding machines in actual production.Optimized tension control improves the stability of coil products,reduces production failure rates,and brings good economic benefits to enterprises.

关键词

Preisach模型/磁滞制动/电磁线圈/张力控制

Key words

Preisach model/hysteresis braking/electromagnetic coil/tension control

分类

机械制造

引用本文复制引用

陈凯,曾寿金,周佳辉,蔡晓洁,白广宇..基于Preisach磁滞模型的电磁线圈张力控制系统[J].机电工程技术,2025,54(17):52-58,7.

机电工程技术

1009-9492

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