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基于SYSWELD的5A06铝合金搅拌摩擦焊模拟研究

王立跃 张书权 胥锴 杨化雨 沈旭

徐州工程学院学报(自然科学版)2025,Vol.40Issue(3):59-65,7.
徐州工程学院学报(自然科学版)2025,Vol.40Issue(3):59-65,7.

基于SYSWELD的5A06铝合金搅拌摩擦焊模拟研究

A Simulation Study on Friction Stir Welding of 5A06 Aluminum Alloy Based on SYSWELD

王立跃 1张书权 2胥锴 3杨化雨 4沈旭5

作者信息

  • 1. 安徽机电职业技术学院 航空与材料学院,安徽 芜湖 241000||芜湖市智能焊接机器人工程技术研究中心,安徽 芜湖 241000
  • 2. 贵州航天天马机电科技有限公司,贵州 遵义 563000
  • 3. 安徽机电职业技术学院 航空与材料学院,安徽 芜湖 241000||芜湖市智能焊接机器人工程技术研究中心,安徽 芜湖 241000||芜湖市金属基复合材料激光增材制造工程技术研究中心,安徽 芜湖 241000
  • 4. 安徽机电职业技术学院 航空与材料学院,安徽 芜湖 241000
  • 5. 中国科学院 等离子体物理研究所,安徽 合肥 230000
  • 折叠

摘要

Abstract

A three-dimensional dynamic simulation of the temperature field and metal plastic flow in the friction stir welding of 5A06 aluminum alloy was carried out using the finite element software SYSWELD,and the distributions of the transient temperature field and metal plastic flow behavior were obtained.The transient temperature fields show that high temperatures occur near the shoulder of the stirring head,with a maximum temperature of about 415℃in the quasi-stable state.This is lower than the 5A06 aluminum alloy's melting point of 550℃,and can help to avoid some defects in traditional fusion welding.The temperature on the advancing side is generally higher than on the receding side,mainly due to the advancing side absorbing more frictional heat and heat of deformation.The temperature calculation results are in good agreement with the temperature measurement test results.The metal plastic flow distribution shows that the material across the weld exhibits different flow characteristics.The material in contact with the triangular,fan-shaped stirring pin varies greatly at the corners because the triangular sector on the stirring pin can cause an instantaneous cavity in the weld seam during welding.It provides an important reference for exploring and revealing the plastic rheological mechanism of the FSW weld metal.

关键词

SYSWELD/5A06铝合金/搅拌摩擦焊/模拟

Key words

SYSWELD/5A06 aluminum alloy/friction stir welding/simulation

分类

矿业与冶金

引用本文复制引用

王立跃,张书权,胥锴,杨化雨,沈旭..基于SYSWELD的5A06铝合金搅拌摩擦焊模拟研究[J].徐州工程学院学报(自然科学版),2025,40(3):59-65,7.

基金项目

安徽省教育厅高校自然科学研究项目(2023AH052691) (2023AH052691)

徐州工程学院学报(自然科学版)

1674-358X

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