电焊机2025，Vol.55Issue(10)：29-34,6.DOI:10.7512/j.issn.1001-2303.2025.10.04
大型管板群缝数字化焊接控制系统设计
Design of a Digital Welding Control System for Large-Scale Tube Sheet Multi-Seam Welding
吴式胜 1雷燕红 1余溆江 2徐泽家 3王泽楷 4纪学志1
作者信息
- 1. 海宁红狮宝盛航空科技股份有限公司,浙江 海宁 314400
- 2. 义乌工商职业技术学院,浙江 义乌 322000
- 3. 日本株式会社Cerevo,日本 东京 101-0054
- 4. 浙江商业职业技术学院,浙江 杭州 311100
- 折叠
摘要
Abstract
To address the challenges of precision and efficiency in large-scale tube sheet multi-seam welding,this study de-signed a digital welding control system.By establishing a three-tiered architecture encompassing"motion control,process optimization,and status monitoring",the system achieves positioning precision of±0.2 mm through the adoption of multi-axis servo drives and laser tracking technology.Welding sequence parameters were optimized based on the orthogonal ex-perimental design method.A collaborative control platform supporting G-code programming was developed.Experimental results demonstrate that the system increased welding qualification rates to 96.3%(compared to 85.7%with traditional meth-ods),improved efficiency in 8-station synchronous operations by 60%,and controlled the repeat positioning range within 0.167 mm.This research provides a reliable digital solution for manufacturing critical equipment such as pressure vessels.关键词
大型管板/群缝数字化/焊接控制/系统设计Key words
large tube sheet/multi-seam digitalization/welding control/system design分类
矿业与冶金引用本文复制引用
吴式胜,雷燕红,余溆江,徐泽家,王泽楷,纪学志..大型管板群缝数字化焊接控制系统设计[J].电焊机,2025,55(10):29-34,6.
