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大型支承辊低频感应淬火技术研究与应用

陈太辉

金属加工(热加工)Issue(11):118-124,129,8.
金属加工(热加工)Issue(11):118-124,129,8.

大型支承辊低频感应淬火技术研究与应用

Research and application of low-frequency induction quenching technology for large backup rolls

陈太辉1

作者信息

  • 1. 天津重型装备工程研究有限公司 天津 300457
  • 折叠

摘要

Abstract

A large-scale backup roll induction quenching integrated equipment was developed with complete localization based on the"one-shot method"principle.The innovative application of high-power low-frequency(4MW/25Hz)digital power supply and multi-turn variable tap technology for induction coil.Combined with multi-furnace engineering temperature field tests,the induction heating simulation technology for large backup rolls was successfully developed,achieving full coverage of induction quenching technology applications for nearly 70 specifications of backup rolls[including(φ 1000~φ 1650mm)×(1200~2400mm)].A large number of industrial application practices have shown that the independently developed low-frequency static integral induction quenching integrated technology for large backup rolls can stably achieve the technical indicators of"roller body hardness uniformity △≤±1HS and'zero'hardness drop at 100mm in the radial direction of the working layer",with the hardness quality of the rolls reaching the international top level.

关键词

大型支承辊/大功率低频/整体感应淬火/仿真模拟/产业化应用

Key words

large backup roll/high-power low-frequency/integral induction quenching/simulation modeling/industrial application

引用本文复制引用

陈太辉..大型支承辊低频感应淬火技术研究与应用[J].金属加工(热加工),2025,(11):118-124,129,8.

基金项目

国家原创技术CYD项目(KY22CYD014) (KY22CYD014)

中国第一重型机械股份公司科研新产品开发项目(KY19KJ017). (KY19KJ017)

金属加工(热加工)

1674-165X

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