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焊接工艺与微合金化对铝青铜堆焊组织及性能的影响OA

Microstructures and Properties of Aluminum Bronze with Welding Process and Microalloying

中文摘要英文摘要

针对异质材料连接界面反应复杂、结合面应力集中和严重影响材料焊接性能等问题,本文研究了冷金属过渡工艺(CMT)、脉冲工艺及微合金化对S215和S216铝青铜堆焊组织与结合强度的影响.结果表明,两种焊接模式下铝青铜-钢基体界面均实现良好的冶金结合,结合强度断面均发生在铜侧.S215在CMT模式下,焊接热输入量小,焊接后所得到的α相组织更细小、第二相弥散,其结合强度相较于脉冲模式提升约38 MPa.S216在相同的焊接参数下,所得结果与S215相反.在S216合金中,随着Mn和Ni元素的固溶加入,合金熔点降低,相同焊接参数下焊接热量更多地被钢基体吸收.因而,在脉冲模式下,钢基体中的Fe元素向铜基钎料扩散并占据主导地位,扩散引起的异质形核与晶界处Fe元素富集钉扎作用,使得α相晶粒呈现为细小的柱状晶与等轴晶,位错钉扎进一步加剧,结合强度相较于CMT模式提升约32 MPa.

In response to issues such as complex interface reactions,concentrated stress on the bonding surface,and severe impact on the welding performance of heterogeneous materials,the effects of cold metal transfer(CMT)process,pulse process,and microalloying on the microstructures and bonding strength of S215 and S216 aluminum bronze were studied.The results indicated that both welding modes achieved good metallurgical bonding at the interface of aluminum bronze and steel matrix,and fractures occurred on the copper side.In CMT mode,as the welding heat input decreased,the microstructures of S215 were affected.The α phase was finer and the sec-ond phase was more dispersed.Bonding strength increased by about 38 MPa compared with the pulse mode.Under the same welding parameters,the results obtained for S216 were opposite to those obtained for S215.In S216 alloy,with the solid solution addition of Mn and Ni elements,melting point of the alloy decreased,and more welding heat was absorbed by the steel matrix under the same welding parameters.Therefore,in pulse mode,the diffusion of Fe element from the steel matrix to the copper-based brazing filler metals domi-nated.Heterogeneous nucleation and Fe element enrichment at grain boundaries by Fe element diffusion shaped α phase grains to be fine columnar and equiaxed.Pinning of dislocations was further intensified,increasing bonding strength by about 32 MPa over CMT mode.

宁少晨;程战;周雄;周吉发;王文静;孙瀚

中国机械总院集团 宁波智能机床研究院有限公司,浙江 宁波 315700中国机械总院集团 宁波智能机床研究院有限公司,浙江 宁波 315700江西铜业技术研究院有限公司,江西 南昌 330096中国机械总院集团 宁波智能机床研究院有限公司,浙江 宁波 315700中国机械总院集团 宁波智能机床研究院有限公司,浙江 宁波 315700中国机械总院集团 宁波智能机床研究院有限公司,浙江 宁波 315700

金属材料

铝青铜冷金属过渡焊接脉冲焊接显微组织结合强度

aluminum bronzecold metal transfer weldingpulse weldingmicrostructurebond strength

《铜业工程》 2025 (5)

83-90,8

国家重点研发计划项目(2021YFB3401100)资助

10.3969/j.issn.1009-3842.2025.05.010

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