现代制造工程Issue(11)：9-20,12.DOI:10.16731/j.cnki.1671-3133.2025.11.002
基于数字孪生的自动贴标设备开发及应用
Development and application of automatic labeling equipment based on digital twin technology
摘要
Abstract
The smart transformation and digital upgrading are represented by a new frontier for the transformation and upgrading of industrial chains,as well as being a new dynamic for the development of new high-quality productive forces.A parallel develop-ment model for labeling equipment based on digital twin technology was proposed to solve the problems of high development cost,poor interoperability of multi-source data,low degree of digital and intelligent integration,and imprecise of manual labeling.A parallel development architecture was designed and a high-fidelity digital twin model and an OPC UA data interaction framework were established,through the integration of collaborative robots,Vision Master(VM)vision system,Mitsubishi Programmable Logic Controller(PLC)control system,and Visual Components(VC)digital twin technology.The virtual and real mapping of physical layer devices,acquisition layer data,and twin layer signals were configured by VC.The layout,process,and control pro-gram of the equipment were virtually debugged.The goals of lean development mode,precise labeling,synchronized virtual and re-al operation and maintenance,and digital and intelligent transformation were achieved.The experimental results show that the av-erage one-time labeling qualification rate of flat products is improved by 4.3％using the automatic labeling equipment.The maxi-mum update time of the production line twin data is 131.8 ms.The parallel production line development model reduces costs by 18％,shortens the development cycle by 26％,and the timely repair rate of line faults is improved by 53％.关键词
贴标设备/数字孪生/多技术集成/运行试验Key words
labeling equipment/digital twins/multi-technology integration/running test分类
计算机与自动化引用本文复制引用
王林森,王存堂,王海霞,刘庆升,李东亚,陈鑫,刘润,牛首印..基于数字孪生的自动贴标设备开发及应用[J].现代制造工程,2025,(11):9-20,12.基金项目
江苏省自然科学基金项目(BK20220500) （BK20220500）
江苏省高校哲学社会科学研究一般项目(2023SJYB1497) （2023SJYB1497）
苏州大学应用技术学院第四批教学改革研究项目(JG202311) （JG202311）
