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煤样瓶清洗系统开发及其在燃料智能化行业的应用

丁会成 马宁 陈佳奇 肖鹏飞 李敏

煤质技术2025,Vol.40Issue(6):79-85,7.
煤质技术2025,Vol.40Issue(6):79-85,7.DOI:10.3969/j.issn.1007-7677.2025.06.011

煤样瓶清洗系统开发及其在燃料智能化行业的应用

Development of coal sample bottle cleaning system and its application in the intelligent fuel industry

丁会成 1马宁 1陈佳奇 1肖鹏飞 2李敏2

作者信息

  • 1. 国能宁东第二发电有限公司,宁夏 银川 750408
  • 2. 长沙开元仪器有限公司,湖南 长沙 410100
  • 折叠

摘要

Abstract

In order to solve the problems of low efficiency,unstable cleanliness and waste of water resources of man-ual cleaning of coal sample bottles,and then improve the sensitivity of detection equipment,the design and develop-ment of automatic coal sample bottle cleaning system is imperative.The system features a linear arrangement of func-tional modules from front to back,with highly integrated modules for scrubbing,rinsing,and drying,which realizes rhythmic assembly line operation for bottle cleaning.The cleaning system integrates technologies such as sample bottle screening,high-pressure rinsing,ultrasonic oscillation,hot air drying,and wastewater recycling and reuse.Com-bined with control modules like programmable logic controllers(PLC)and host computers,as well as advanced sensing technologies including infrared,ultrasonic,and visual systems,it achieves efficient and clean automatic cleaning of coal sample bottles with varying diameters and heights.Tests on cleaning effectiveness,efficiency,and water recycling rates are conducted.The results demonstrates that the developed fully automatic sample bottle cleaning system delivers stable performance and meets usage requirements by combined technology,with cleaning efficiency improving by 85%compared to traditional methods and a water recycling rate reaching 85.9%.This provides an effective solution for the automated,efficient,and clean cleaning of coal sample bottles in the industry.

关键词

煤样瓶清洗系统/燃料智能化/清洗效率/清洁度/超声波/水循环利用率/传感技术

Key words

coal sample bottle cleaning system/intelligent fuel/cleaning efficiency/cleanliness/ultrasonic/water recycling rate/sensing technolog

分类

化学化工

引用本文复制引用

丁会成,马宁,陈佳奇,肖鹏飞,李敏..煤样瓶清洗系统开发及其在燃料智能化行业的应用[J].煤质技术,2025,40(6):79-85,7.

煤质技术

1007-7677

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