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机器视觉测量明暗场复合照明系统优化设计

郝飞 顾志鹏 关鸿耀 高海涛 孟超

光学精密工程2025,Vol.33Issue(20):3203-3213,11.
光学精密工程2025,Vol.33Issue(20):3203-3213,11.DOI:10.37188/OPE.20253320.3203

机器视觉测量明暗场复合照明系统优化设计

Optimization design of combined brightfield and darkfield illumination system for machine vision measurement

郝飞 1顾志鹏 1关鸿耀 1高海涛 1孟超1

作者信息

  • 1. 南京工程学院 机械工程学院,江苏 南京 211167
  • 折叠

摘要

Abstract

In order to improve the image quality of machine vision inspection systems,this paper studies the problem of refining the arrangement of light sources for composite illumination in bright-dark fields.First,the illuminance distribution model of the bright and dark field composite lighting system was estab-lished based on Lambert radiation characteristics and linear superposition principle for the first time and then the optimization objective function including the coefficient of variation and the minimum maximum ra-tio was constructed.Next,an improved simulated annealing-particle swarm algorithm was used to solve for the optimal layout parameters.An experimental platform was constructed and the illuminance distribu-tion in the target area was measured.Then,to evaluate the effectiveness of the refined scheme,images of the workpieces in the target area were collected,and the illuminance uniformity was calculated and com-pared with experimental measurements.The measured optimal illuminance uniformity reached 0.9219,showing a relative error of 2.59%compared to the AE-SAPSO optimized result.The maximum relative error between the measured illuminance uniformity of the workpiece surface and the experimental results is 3.42%.Finally,the performance of the proposed lighting scheme was analyzed by comparing defect visi-bility under three illumination modes from the perspectives of binarization quality and illuminance uniformi-ty.The results demonstrate that the proposed light source layout method effectively enhances illumination uniformity in the target area.

关键词

机器视觉/明暗场复合照明/照度均匀度/光照设计

Key words

machine vision/composite illumination in bright-dark fields/illuminance uniformity/lighting design

分类

机械制造

引用本文复制引用

郝飞,顾志鹏,关鸿耀,高海涛,孟超..机器视觉测量明暗场复合照明系统优化设计[J].光学精密工程,2025,33(20):3203-3213,11.

基金项目

国家自然科学基金项目(No.51705238) (No.51705238)

江苏高校自然科学研究重大项目(No.23KJA460009) (No.23KJA460009)

光学精密工程

OA北大核心

1004-924X

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